Connection diagram, Danger, Installation & operation manual – Lochinvar COPPER-FINN2 502 User Manual

Page 63: Controller lay, Continued)

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Installation & Operation Manual

63

NOTE: NUMBER OF GAS VALVES VARIES BY MODEL

GROUND

X11

X4

X9

X5

X6

X7

X8

X13

N UNIT

1

18

2

3

5

6

20

19

17

16

12

7

15

14

Y

T

W

GY

BL

Y/G

BR/W

BL

BK/R

R/BK

BL/BK

BR

BK

1

R/BK

4

8

O/R

PR

1

12

2

3

4

5

6

10

11

13

14

12

7

15

16

BL

Y

R

W/BK

O/BK

T

R

GY

O/R

T/W

R/O

R/W

BR

BR/W

1

6

2

3

4

5

BL

R/O

R/W

1

3

5

2

4

BK

W

G

BK/W

BK/R

CONTROLLER

LAY

IDENTIFICATION PLUG

MODEL SPECIFIC

CONSULT
FACTORY

T=TAN
Y=YELLOW
BR=BROWN
G=GREEN
GY=GRAY

W = WHITE
BK = BLACK
PR=PURPLE
BL=BLUE
P=PINK
O=ORANGE

FACTORY

OPTIONS

Y/G = YELLOW WITH GREEN STRIPE

R=RED

8

12

13

12

W/BK

W/R

R/W

10

11

R

W

L HARNESS

GAS VALVE XFMR

FLOW

SWITCH

O

O/BK

1

2

3

4

BL

Y

1

2

4

BL

Y

O

1

2

1

2

O

O/BK

R

Y

Y

Y

R/BK

R

BL

S1

1

2

1

3

R Y R

S2

3

2

1

3

R/BKY R/BK

S3

5

2

1

3

R/O Y R/O

S4

6

2

1

3

R/W Y R/W

S3

4

2

1

3

R/O Y R/O

S1

2

2

1

3

R Y R

4

1

3

5

2

6

GY

G

GY

GY/W

G

GY/W

FLOW SWITCH

LWCO

BK

W

BL

Y

LOW GAS

SWITCH

O

O/

BK

BL

Y

BK

W

LO - GAS

BL

AUXILLIARY

HI-LIMIT

C NO

NC

C 2

1

GROUND

HSI

G

STAGE #1

STAGE #2

STAGE #1

STAGE #3

STAGE #4

STAGE #3

GY

GY

#1

GY/W

GY/W

CHASSIS
GROUND

1

2

3

PR

5

2

4

1

6

3

LWCO

24VAC

RESET

PR

~~~~

~~~~

LWCO

PROBE

TEST

~~~~

T

T

AIR PROVE

SWTICH

BLOCK

FLUE

SWITCH

BLOWER RELAY

120VAC COIL

BK/

W

BK

BK/

W

HI/LO SPEED RELAY

120VAC COIL

W

BK/

R

BK/

W

R

BK

NO

COM

NC

COM

O/BK

HSI

#2

W

BL

R

BL

HI

O

O/BK

BL

BL

BL

CIRCUIT

BREAKER

LO

MAIN UNIT HARNESS

Notes:
1. All wiring must be installed in accordance with : local, state , provincial and national code requirements per either
N.E.C. in USA or C.S.A. in Canada.
2. If any original equipment wire as supplied with the appliance must be replaced , it must be replaced with wire
having same wire gauge (AWG) and rated for a minimum of 105°C
3. Actual connector block locations may vary from those shown on diagrams . Refer to actual components for
proper connector block locations when using diagrams to trouble shoot unit .

TO PREVENT ELECTRICAL SHOCK

THIS HEATER MAY BE CONNECTED TO MORE THAN ONE BRANCH

CIRCUIT. MORE THAN ONE DISCONNECT SWITCH MAY BE

REQUIRED TO DE-ENERGIZE THE EQUIPMENT FOR SERVICING.

DANGER

!

LBL20082 REV A

G

BURNER

BURNER

4

3

2

1

G

W

R

BK

2-SPD BLOWER

50VA
60VA
75VA

100VA

HI

LO

NEU
GND

HI-GAS

+

+

3

2

1

3

W

BK

1

3

1

G

BK

SILENCING

SWITCH

ALARM

BELL

1

6

4

5

PR

Y

1

6

2

3

4

5

BL

BL

Y

ALARM RELAY

120VAC COIL

R

P

P

OPT. ALARM

LOW

VOLTAGE

HARNESS

CONNECTION

BOARD

LT HARNESS

LOW VOLT HARNESS

4

3

2

1

G

W

R

BK

HI

LO

NEU
GND

GROUNDING

OPTION

JUMPER

DIGITAL

HARNESS

R

BL

G

3

1

2

TO

CONNECTION

BOARD

TO

PWR

TO

XFMR

MODBUS ADAPTER

G

120V

120V

120V

120

V

24V

120V

T

P

BL

R

R

BL

PR

2

W

FIELD

OPTIONS

WIRE COLOR REFERENCE

1

2

BL

O/R

O

O/BK

1

2

1

2

1

2

O

1

2

O O/BK

O/BK

O/BK

O

1

2

O

1

2

O/BK

1

2

G

O

GY

3

1

2

9

Connection diagram

(continued)

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