TOYOTA 5603 - Manual (Page 13)

13 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603
b. Remove bolt, nut, and lower washer from each
cab mount on passenger side.
2. Cab passenger side
a. Remove captive washers from each factory cab
mount bolt.
WARNING
Use extreme caution when lifting body from frame. To
prevent serious personal injury, ensure the lifting
device is securely placed. Keep your hands out from
between the body and frame.
CAUTION
Continually check hoses, wires, lines, etc. to be sure
that everything is flexing properly and not binding, or
damage to the vehicle could result. Be especially care-
ful of the a/c hoses at the fire wall, the belt pulley, and
at the core support. Ensure brake lines stretch while
lifting. Bending the lines to gain ample slack may be
necessary. Be extremely careful not to kink the lines.
Remove Bolt
From These Mounts
Bolt Nut & Lower
Washer
Cab Mount
Front Bolt &
Washer
Mid Bolt &
Washer
Rear Bolt &
Washer
Front, Mid &
Rear Captive
Washers
b. Position a hydraulic jack and a wood block
under passenger side of cab (under the body
seam). Slowly lift cab just enough to install a kit
block on top of factory upper bushing.
c. Install kit block (2” dia.) on upper bushings on
front core support cab mount.
d. Install kit blocks (3” dia.) on upper bushings on
each remaining cab mount.
e. Lower cab onto kit blocks.
NOTE
The factory captive washers will be used with kit bolts.
WARNING
The kit blocks must be installed in addition to the fac-
tory upper and lower bushings. Installing the kit blocks
without the factory upper and lower bushings could
result in damage to the vehicle and/or serious personal
injury.
Kit Block
(2” Dia.)
Upper Bushing
Front Cab Mount
Kit Block
(3” Dia.)
Upper Bushing
Mid Cab Mount
Rear Cab Mount
Kit Block
(3” Dia.)
Upper Bushing