Installation, 6. thyristor check – GE Industrial Solutions ASTAT-IBP Plus User Manual

Page 27

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Symptom or Error & (Error Code)

Possible Cause

Measures to be taken

5. Installation

L

S

10 ohms

3 to 6V

3 to 6V

Testing
lamp

1L1 (3L2 or 5L3)

2T1 (4T2 or 6T3)

5-4

5-6. Thyristor check

Shortcircuit

Use a testing lamp to check the defective power module between input and output phases.
If the lamp goes on, at least one of the thyristors has a short circuit.
With a tester, check the value or the R resistance between input and output of the same phase
(connector B on main PCB must be previously removed).
If R < 50K

, at least one of the thyristors is defective.

Open thyristor

With the simple assembly shown, the lamp should light when the S switch is closed and remain
lit when open.
If not, the thyristor is defective.

Check 1L1 phase

Check thyristor module
Check ground connections and voltage to ground
Poor ribbon cable connection

Restart equipment and check for an appreciable
loss in motor speed at any time

Check IC1 and IC8 are correctly inserted in their sockets.
Check for noise on control voltage power or line

Verify overload conditions during starting time and
steady state.
Check settings in parameters "Nxxx", "Lxxx", and "oxxx"

Synchronism loss

(Ex13)

Phase A, B, C thyristor

(Ex14)
(Ex15)
(Ex16)

Heatsink thermostat

(Ex17)

Motor thermistor

(Ex18)

Phase A, B, C loss

(Ex19)
(Ex20)
(Ex21)

Stalled rotor

(Ex22)

Check 2T1, 4T2 and 6T3 phases

No output phases

Short circuited thyristor

Phase 1L1 lost

Check for adequate ventilation
Check thermostat and wiring

Heatsink thermostat tripped by overheating
or defective

Check thermistor and wiring, if no thermistor
terminal 5 and 6 must be jumpered

Motor thermistor tripped by overheating or
defective

Check power wire harness for 1L1, 3L2,
5L3, 2T1, 4T2
and 6T3

No input / output phases

Verify gate and cathode wire
harness. Verify thyristors

Defective thyristor or ribbon wire harness
loose or defective

Equipment detected stalled motor rotor

Internal error

(Ex23)

Long start time

(Ex25)

Micro-controller malfunction

Increase current limit and / or acceleration
ramp time

Current limit condition present more than
2 x ta sec. or 240 sec.
(ta = acceleration ramp time)

Lock-out

(Ex27)

Check if settings are correct
This protection may be disabled

The time between startings is less that the
adjusted in parameter "LKxx"

Undervoltage

(Ex28)

Overvoltage

(Ex29)

Check if settings are correct.
This protection may be disabled

The line voltage exceeds of limit set in
parameters "UVxx" or "OVxx"

Undercurrent

(Ex30)

Overcurrent

(Ex31)

Check if settings are correct.
This protection may be disabled

The motor current exceeds of limit set in
parameters "UCxx" or "OCxx"

Excessive load or excessive current during
starting

Overload trip

(Ex11)

Check 1L1 phase and/or mains frequence

No 1L1 phase or frequence is out of range

Frequency error
(admits 45Hz

f main

65Hz) (Ex10)

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