Digital outputs, Relay outputs – Nematron OptiLogic Series User Manual

Page 9

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Optimation, Inc.

(256)883-3050

9

www.optimate.com

OptiLogic Series

Digital Outputs

Digital outputs are used to turn

“loads”

on and off.

“Loads” may be lights, motors,

solenoids, or any type of on/off device found in
the

“real world”.

Digital outputs in the OptiLogic series

come in three types - relay, transistor and solid
state relay. Each type has applications it is best
suited for. The following is a general list of
application characteristics for each output type.

Relay

Low contact loss

AC or DC

Moderate to high current rating

Low cost

Should not be used for

Ultra low current switching (less than 10mA)

Switching loads at high frequency

Transistor

DC application only

Low current rating

High frequency switching

Low cost

Solid State Relay

AC application

Any switching frequency

Moderate current

Moderate cost

Relay Outputs

Relays

are

basically

electrically

controlled mechanical switches. All current
OptiLogic Relay output boards utilize form A
relays - i.e. the contact is either open or closed.

Relay Loads

Relays are affected by the type of load

that is switched. Inductive loads (solenoids,
motors, etc.) tend to wear the relay much more
than resistive loads (lights, heaters, etc.).

Inductive load wear is due to the fact that

inductive loads will continue to conduct current
for a period, even after the circuit is broken. This
current flow builds up opposing polarity charges
between the contact segments that just
separated. This makes the two segments attract
each other - making opening the contact more
difficult. It also can result in arcing while the
contact is being opened. Arcing, in turn, builds
up carbon deposits, i.e. wear.

This situation can be improved for DC

inductive circuit loads by the addition of
external diode protection of the circuit. The
figure below illustrates diode protection. When
the contact is closed, the diode is reverse biased
and no current flows through it. When the
contact opens, current will continue to flow
through the inductive load. The diode provides a
path for current flow. The result that is the
energy is dissipated in the inductive coil and not
the relay contact.

Note : Do not use this circuit for AC loads.

Output module

isolation

From

OptiLogic

processor

Inductive load

Diode protection

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