Goulds Pumps XHD - IOM - Manual (Page 3)

Table of Contents
Table of Contents
Introduction and Safety .......................................................................................................... 4
Introduction ............................................................................................................................. 4
Safety ...................................................................................................................................... 4
Safety terminology and symbols ........................................................................................... 4
Environmental safety ............................................................................................................ 5
User safety ........................................................................................................................... 6
Safety regulations for Ex-approved products in potentially explosive atmospheres ............. 7
Product approval standards .................................................................................................... 9
Product warranty ................................................................................................................... 10
Transportation and Storage ................................................................................................. 11
Inspect the delivery ............................................................................................................... 11
Inspect the package ........................................................................................................... 11
Inspect the unit ................................................................................................................... 11
Transportation guidelines ...................................................................................................... 11
Pump handling ................................................................................................................... 11
Lifting methods ................................................................................................................... 11
Storage guidelines ................................................................................................................ 14
Pump storage requirements .................................................................................................. 14
Frostproofing ......................................................................................................................... 14
Product Description .............................................................................................................. 15
General description ............................................................................................................... 15
General description i-ALERT™ Condition Monitor ................................................................ 17
Nameplate information .......................................................................................................... 18
Installation ............................................................................................................................. 21
Preinstallation ....................................................................................................................... 21
Pump location guidelines .................................................................................................... 21
Foundation requirements ................................................................................................... 21
Baseplate-mounting procedures ........................................................................................... 22
Prepare the baseplate for mounting ................................................................................... 22
Install the baseplate using shims or wedges ...................................................................... 23
Install the baseplate using jackscrews ................................................................................ 24
Direct-coupled baseplate-leveling worksheet ..................................................................... 26
Install pump, driver, and v-belt drive ..................................................................................... 27
Install and align the sheaves .............................................................................................. 27
Install and tension the belt .................................................................................................. 27
Install the pump, driver, and coupling .................................................................................... 28
Pump-to-driver alignment ...................................................................................................... 28
Alignment checks ............................................................................................................... 29
Permitted indicator values for alignment checks ................................................................ 29
Alignment measurement guidelines ................................................................................... 30
Attach the dial indicators for alignment ............................................................................... 30
Pump-to-driver alignment instructions ................................................................................ 30
Grout the baseplate .............................................................................................................. 33
Piping checklists ................................................................................................................... 34
General piping checklist ..................................................................................................... 34
Suction-piping checklist ...................................................................................................... 35
Discharge piping checklist .................................................................................................. 37
Bypass-piping considerations ............................................................................................. 38
Auxiliary-piping checklist .................................................................................................... 39
Final piping checklist .......................................................................................................... 39
XHD Installation, Operation, and Maintenance Manual 1