Danger, Warning – Howard HI-102 Overhead Transformer User Manual

Page 23

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Document 2.4.95, Revision 0

May, 2013

23

Fluid-Filled Overhead Distribution Transformers

if provided. Be aware that fluid temperature and

orientation of the transformer tank will cause

the fluid level to vary. Transformers are filled to

a level that corresponds to a fluid temperature

of 25°C. The actual fluid level will increase with

increasing temperature. The fluid level indication

will also vary when the transformer is not

installed in a level orientation. If the fluid level is

low, add fluid according to the instructions in the

“Filling with Fluid” section.

10. Check the torque values on all electrical

connections, including ground connections,

and tighten as necessary. Refer to the torque

guidelines contained in Tables 1 through 4.

11. Replace any damaged or unreadable

nameplates, instructional labels, and safety

labels.

12. If it is suspected that water or other

contaminants may have entered the tank, the

fluid should be tested to determine its condition.

For transformers filled with conventional

transformer oil, Refer to IEEE Standard C57.106,

"Guide for Acceptance and Maintenance of

"Insulating Oil in Equipment." For transformers

filled with less-flammable high molecular

weight hydrocarbon insulating fluid (such as

R-Temp), refer to IEEE Standard C57.212,

"Guide for Acceptance and Maintenance

of Less Flammable Hydrocarbon Fluids in

Transformers." For transformers filled with seed-

based fluids (such as Envirotemp FR3

) refer to

IEEE Standard C57.147, "Guide for Acceptance

and Maintenance of Natural Ester Fluids in

Transformers" for information. For transformers

filled with silicone fluid, contact the Howard

Industries Transformer Division for information.

Electrical Tests

The following electrical tests can be used to

determine the condition of the transformer. Comply

with instructions and precautions provided by

the test equipment manufacturer. Contact the

Howard Industries Transformer Division for further

information.

!

DANGER

FAILURE TO FOLLOW THE INSTRUCTIONS

BELOW WILL RESULT IN DEATH OR SERIOUS

PERSONAL INJURY, AND COULD ALSO RESULT

IN DAMAGE TO THE EQUIPMENT

.

Be aware of dangerous voltages and avoid

personal contact with live terminals.

!

WARNING

FAILURE TO FOLLOW THE INSTRUCTIONS

BELOW COULD RESULT IN DEATH OR SERIOUS

PERSONAL INJURY, AND COULD ALSO RESULT

IN DAMAGE TO THE EQUIPMENT.
• De-energize the transformer and ground all

transformer terminals.

• Only qualified personnel with appropriate

equipment should perform these tests.

• Wear personal protective equipment (PPE)

to prevent injury from potential arc flash or

contact with dangerous voltages.

• Make sure the transformer tank is properly

grounded at all times.

• After testing is complete and the transformer

has been reconnected to the line leads,

energize the transformer from a remote

location.

1. Insulation Resistance Test—Refer to “Insulation

Resistance Test” for instructions.

2. Ratio Test—Refer to “Ratio Test” for instructions.
3. Insulation Power Factor Test—Refer to “Insulation

Power Factor Test” for instructions.

4. Fluid Quality Tests—Moisture content, power

factor, dielectric strength and dissolved gas

analysis.

Exterior Paint Finish

Any damage to the exterior paint finish that exposes

the primer coat or bare metal should be repaired

immediately in order to prevent corrosion. Areas

to be repaired should be thoroughly clean and dry.

The surface should be sanded to remove rust, loose

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