Condux APS75 Underground Pulling Trailer - Manual (Page 3)

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Table of Contents
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General Information ..................................................... 4
Technical Specifications .............................................. 6
A. Operational Conditions .............................. 6
B. Hydraulic Oil .............................................. 6
C. Calibration ................................................. 6
Safety Information ....................................................... 7
A. Safety Devices .......................................... 7
B. Emergency Stop Device ............................ 7
C. Periodic Operations ................................... 7
D. Cautions & Warnings ................................. 7
E. Pulling Rope Failure .................................. 7
F. Rotating Component Pinch-Point
Hazards ..................................................... 8
G. Crushing Injury when Loading or
Unloading Rope or Conductor Reels ........ 8
H. Electrostatic Discharges ............................ 8
I. Inhalation Engine Exhausting Gas ............ 8
Transporting ................................................................ 9
A. Machine Lifting .......................................... 9
B. Packing for Shipment ................................ 9
C. Unpacking.................................................. 9
D. Towing ....................................................... 9
Versatile Control Panel .............................................. 10
A. Engine Speed Throttle ............................. 10
B. Fuse ......................................................... 10
C. Master Switch .......................................... 10
D. Engine Module ........................................ 10
E. Electronic Controls & Display ...................11
F. Filter Lights ...............................................11
G. Emergency Stop Buttons..........................11
H. Mobile Joystick Module ............................11
I. Alarm Light ...............................................11
J. Takeup Reel Pressure Relief Valve ..........11
Advanced Electronic Control ..................................... 12
A. Main Screen ............................................ 12
B. Setup ....................................................... 12
C. Reset Length ........................................... 13
D. Tension Limit ........................................... 13
E. Record Pull Data ..................................... 14
F. Export Data ............................................. 14
Operating Procedures ............................................... 15
A. Positioning the Trailer & Lower Boom ..... 15
B. Stabilize Trailer ........................................ 15
C. Start Puller ............................................... 16
D. Payout Winch Line .................................. 16
E. Prepare for Pullback ................................ 17
F. Pullback ................................................... 17
G. Shut down ............................................... 17
Maintenance .............................................................. 18
A. General Procedures ................................ 18
B. Fluid Levels ............................................. 18
C. Suggested Lubricants .............................. 18
D. Hydraulic Circuit Maintenance................. 18
E. Reduction Unit and Reel Winder
Negative Brake Maintenance .................. 19
F. Oil Maintenance ...................................... 19
G. Greasing .................................................. 19
H. Electronics Note ...................................... 20
I. Summary Table for Ordinary
Maintenance ............................................ 20
J. Extended Storage ...................................... 20
Troubleshooting Guide .............................................. 21
Appendices ................................................................ 26
A. Hydraulic Oil Filters ................................. 26
B. Engine ..................................................... 26
C. Suggested Lubricants .............................. 27
D. Maintenance Points ................................. 28
E. Trlr, APS-75 7500 Lb Cable Trlr .............. 29
F. Trlr, APS-75 7500 Lb Cable Trlr .............. 30
G. Fairlead, Levelwind ................................. 31
H. Arm, Complete-Assy APS-75 .................. 32
I. Arm, Boom Pivot Extensn APS-75 .......... 33
J. Cap, Anti Slosh Hyd Filler ....................... 34
K. Panel, Control-Assem APS-75 ................ 35
L. Fairlead, Capstan Mount APS-75 ............ 36
M. Fairlead, Midway Guide APS-75 ............. 37
Notes Page ................................................................ 38
Warranty Information ................................................. 39
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