MTS FlexTest Models 200 User Manual
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Table of contents
Document Outline
- Contents
- Technical Support
- Preface
- Safety Information
- FlexTest Controller Configurations
- FlexTest Controller Overview
- Installation
- Controller Installation Procedure
- Installation Requirements–Series 494 Hardware
- Environmental Requirements—Series 494 Hardware
- Ventilation Requirements–Series 494 Chassis
- Rack-Mounting Requirements–Series 494 Chassis
- Grounding Requirements–Series 494 Chassis
- AC Power Disconnect Requirements–Series 494 Chassis
- Cable Requirements–Series 494 Hardware
- UPS System Requirements
- FlexTest 40 Controller Configuration
- About the FlexTest 40 Controller
- About the Model 494.04 Chassis
- Specifications–Model 494.04 Chassis
- Model 494.04 Chassis Boards
- Typical Model 494.04 Chassis Connections
- Model 494.41 Single-Station System Board
- About the Model 494.41 Single-Station System Board
- Model 494.41 System Board Specifications
- J24 Emergency Stop Connections for the Model 494.41 System Board
- J25 Hydraulic Power Unit Connections for the Model 494.41 System Board
- J28 HSM Connections for the Model 494.41 System Board
- J29 Emergency Stop Connections for the Model 494.41 System Board
- J43 Interlock Connections for the Model 494.41 System Board
- J49 Auxiliary Power Connections for the Model 494.41 System Board
- J54 Digital Input Connections for the Model 494.41 System Board
- J55 Digital Output Connections for the Model 494.41 System Board
- Analog Output Connections for the Model 494.41 System Board
- UPS Connections for the Model 494.41 System Board (FT40)
- Model 494.42 Single-Station System Board
- About the Model 494.42 Single-Station System Board
- Model 494.42 System Board Specifications
- J23 E-Stop/Run Output Connections for the Model 494.42 System Board
- J24 Emergency Stop Connections for the Model 494.42 System Board
- J25 Hydraulic Power Unit Connections for the Model 494.42 System I/O Board
- J28 HSM Connections for the Model 494.42 System Board
- J29 Load Frame Connections for the Model 494.42 System Board
- J43 Interlock Connections for the Model 494.42 System Board
- J49 Auxiliary Power Connections for the Model 494.42 System Board
- J54 Digital Input Connections for the Model 494.42 System Board
- J55 Digital Output Connections for the Model 494.42 System Board
- J56 UPS Input Connections for the Model 494.42 System Board
- Analog Output Connections for the Model 494.42 System Board
- Model 494.44 Two-Station System Board
- About the Model 494.44 Two-Station System Board
- Model 494.44 System Board Specifications
- J23 E-Stop/Run Output Connections for the Model 494.44 System Board
- J24 Emergency Stop Connections for the Model 494.44 System Board
- J25 Hydraulic Power Unit Connections for the Model 494.44 System I/O Board
- J28 HSM Connections for the Model 494.44 System Board
- J29 A/B Load Frame Connections for the Model 494.44 System Board
- J43 A/B Interlock Connections for the Model 494.44 System Board
- J49 Auxiliary Power Connections for the Model 494.44 System Board
- J54 Digital Input Connections for the Model 494.44 System Board
- J55 Digital Output Connections for the Model 494.44 System Board
- Analog Output Connections for the Model 494.44 System Board
- UPS Connections for the Model 494.44 System Board (FT40)
- FlexTest 60 Controller Configuration
- FlexTest 100 Controller Configuration
- FlexTest 200 Controller Configuration
- VME Bus Boards
- VME Bus Board Overview
- Processor Connections
- Model 494.40 I/O Carrier Board
- About the Model 494.40 I/O Carrier Board
- How to Set Up a Model 494.40 I/O Carrier Board
- Model 494.40 I/O Carrier Board Settings
- How to Set the Model 494.40 I/O Carrier Board Address
- How to Install a Shunt-Calibration Resistor on an I/O Carrier Board
- How to Install a Bridge-Completion Resistor on an I/O Carrier Board
- Model 494.43 Multibox Board
- About the Model 494.43 Multibox Board
- Specifications–Model 494.43 Multibox Board
- J8 Interlock In Connections for the Model 494.43 Multibox Board
- J9 Interlock Out Connections for the Model 494.43 Multibox Board
- J51 Box In Connections for the Model 494.43 Multibox Board
- J52 Box Out Connections for the Model 494.43 Multibox Board
- Mezzanine Cards
- About Mezzanine Cards
- How to Install a Mezzanine Card
- How to Remove a Mezzanine Card
- Digital Universal Conditioner Mezzanine Cards
- About Digital Universal Conditioners
- Digital Universal Conditioner (DUC) Features
- Specifications–Digital Universal Conditioner (DUC)
- Digital Universal Conditioner (DUC) Bridge Connections
- Digital Universal Conditioner (DUC) LVDT Connections
- How to Set Up a Digital Universal Conditioner (DUC)
- Model 494.25 Single DUC Card
- Model 494.26 Dual DUC Card
- Model 494.16 VD/DUC Mezzanine Card
- About the Model 494.16 VD/DUC Card
- Model 494.16 Valve Driver Features
- Specifications–Model 494.16 Valve Driver Card
- How to Set Up a Model 494.16 VD/DUC Card
- Model 494.16 VD/DUC Card Settings
- Model 494.16 VD/DUC Card Pin Assignments
- Two-Stage Servovalve Connections for the Model 494.16 VD/DUC Card
- Three-Stage Servovalve Connections for the Model 494.16 VD/DUC Card
- Model 494.21 Multi-Range DUC with Acceleration Compensation Card
- About the Model 494.21 Multi-Range DUC /Acceleration Compensation Card
- Specifications–Model 494.21 Multi-Range DUC/Acceleration Compensation Card
- Model 494.21 Multi-Range DUC/Acceleration Compensation Card Settings
- Model 494.21 Multi-Range DUC/Acceleration Compensation Card Pin Assignments
- Model 494.21 Multi-Range DUC/Acceleration Compensation Card Configuration
- Model 494.45 8-Input A/D Converter Card
- Model 494.46 8-Output D/A Card
- Model 494.47 Dual UART/Encoder Interface Card
- About the Model 494.47 Dual UART/Encoder Card
- Specifications–Model 494.47 Dual UART/Encoder Card
- UART Pin Assignments for the Model 494.47 Dual UART/Encoder Card
- UART Connections for the Model 494.47 Dual UART/Encoder Card
- Incremental Encoder/Counter Pin Assignments for the Model 494.47 Card
- Incremental Encoder Connections for the Model 494.47 Card
- Counter Connections for the Model 494.47 Card
- SSI Encoder Pin Assignments for the Model 494.47 Card
- SSI Encoder (Temposonics R) Connections for the Model 494.47 Card
- Pulse-Width-Modulated Output Pin Assignments for the Model 494.47 Card
- Pulse-Width-Modulated (PWM) Connections for the Model 494.47 Card
- External Clock Connections for the Model 494.47 Card
- Model 494.49 Quad Encoder Interface Card
- About the Model 494.49 Quad Encoder Interface Card
- Specifications–Model 494.49 Quad Encoder Interface Card
- Model 494.49 Quad Encoder Interface Card Connections
- Incremental Encoder/Counter Pin Assignments for the Model 494.49 Card
- Incremental Encoder Connections for the Model 494.49 Card
- Counter Connections for the Model 494.49 Card
- SSI/Gurley Encoder Pin Assignments for the Model 494.49 Card
- SSI/Gurley Encoder (Temposonics R) Connections for the Model 494.49 Card
- PWM Input Pin Assignments for the Model 494.49 Quad Encoder Card
- Temposonics G Connections for the Model 494.49 Quad Encoder Card
- External Clock Connections for the Model 494.49 Quad Encoder Card
- TEDS Transducer ID Module
- Digital I/O and Transition Boards
- Digital I/O Hardware Devices
- About Digital I/O Hardware
- Model 493.72 Digital I/O Board
- Model 493.31 16-Channel Low-Current DI/O Breakout Box
- Model 494.31 16-Channel High-Current DI/O Breakout Box
- Model 494.32 8-Channel DI/O Breakout Box
- Model 494.33 Digital I/O Power Supply
- About the Model 494.33 Digital I/O Power Supply
- Specifications–Model 494.33 DI/O Power Supply
- Fuse Replacement—Model 494.33 DI/O Power Supply
- Circuit Breaker Reset—Model 494.33 DI/O Power Supply
- Overtemperature Reset—Model 494.33 DI/O Power Supply
- Power Connections for the Model 494.31 DI/O Breakout Box
- Power Connections for the Model 494.32 DI/O Breakout Box
- Transition Boards
- About Transition Boards
- Model 493.73 HPU Interface Board
- About the Model 493.73 HPU Interface Board
- Specifications–Model 493.73 HPU Interface Board
- J23 E-Stop Output Connections for the Model 493.73 HPU Interface Board
- J24 E-Stop Input Connections for the Model 493.73 HPU Interface Board
- J25 HPU Connections for the Model 493.73 HPU Interface Board
- J54 DI/O Connections for the Model 493.73 HPU Interface Board
- UPS Connections for the Model 493.73 HPU Board (FT60, FT100, FT200, FTGT)
- Model 493.74 Two-Station HSM Interface Board
- About the Model 493.74 Two-Station HSM Interface Board
- Specifications–Model 493.74 Two-Station HSM Board
- J28 HSM Connection for the Model 493.74 HSM Board
- J28 Proportional HSM Output Configuration
- J29 Load Frame Connections for the Model 493.74 HSM Board
- J43 Interlock Connections for the Model 493.74 HSM Board
- J44 Run/Stop Connections for the Model 493.74 HSM Board
- J49 Auxiliary Power Connections for the 493.74 HSM Board
- Model 493.80 Encoder Interface Board
- Model 494.74 Two-Station HSM Interface Board
- Model 494.75 8-Input BNC Transition Board
- Model 494.76 8-Output BNC Transition Board
- Model 494.79 8-Channel Valve Driver Board
- Model 493.07 HPU Converter Box
- Digital I/O Hardware Devices
- Cables
- Troubleshooting and Maintenance
- Optional Station Configurations
- Aero Multibox Systems
- Aero Multibox Overview
- About Multibox Systems
- Multibox Hardware
- Processor Memory Module Compatibility
- AeroPro Workstation Requirements
- Add HPU and HSM Boards to the Master Controller Box
- Reflective Memory Module Node Address Jumper Settings
- Multibox Processor Settings
- Multibox Chassis Address Settings
- Verify the I/O Carrier Address Settings
- Connect Multibox Hardware (dual processors)
- Connect Multibox Hardware (single 7100 processor)
- Single-Box Multibox Chassis Connections
- Multibox Network Address Settings
- Delete the Old Single-Box Controller Folder
- Install System Controller Files
- Use the CMT to Configure the Controller
- Reboot the Controllers
- Use the CMT to Register Multiple Controllers
- Select a Controller and run the Detect Hardware Feature to Help Build an Hwi file
- Define the VME Slot Locations
- About Servovalve Drive Outputs for Aero Applications
- Configure Servo Valve Outputs
- Configure the Model 494.79 Multiple Universal Driver (MUD) Board
- Configure Each Model 493.25 / 494.26 DUC
- Configure the Model 493.73 HPU Options
- Save the Hwi File in the Correct Folder
- Aero Multibox Overview
- Model 793 Multibox Systems
- Index