Bendix Commercial Vehicle Systems EC-60 ESP CONTROLLERS ADV User Manual

Page 9

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9

ABS Indicator Lamp Operation (Bulb Check)

The ECU will illuminate the ABS Indicator Lamp for

approximately three seconds when ignition power is

applied, after which the lamp will extinguish if no diagnostic

trouble codes are detected.
The ECU will illuminate the ABS Indicator Lamp whenever

full ABS operation is not available due to a diagnostic

trouble code. In most cases, partial ABS is still available.

ATC/ESP Status/Indicator Lamp Operation

The ECU will illuminate the ATC/ESP lamp for approximately

2.5 seconds when ignition power is applied, after which the

lamp will extinguish, if no diagnostic trouble codes are

detected. The ECU will continuously illuminate the ATC/

ESP Indicator Lamp whenever ESP or ATC is disabled due

to a diagnostic trouble code.
During an ESP or ATC intervention, the lamp will flash

rapidly (2.5 times per second). When the ECU is placed

in the ATC Mud/Snow (off-road) mode, the lamp will flash

slowly at a rate of once every 2.5 seconds.

Trailer ABS Indicator Lamp Operation

The ECU will control the Trailer ABS Indicator Lamp

when a PLC signal (SAE J2497) from a trailer ABS ECU

is detected.

Hill Start Assist (HSA) Indicator Lamp Operation

Vehicles with HSA enabled, will illuminate the HSA Indicator

Lamp when ignition power is applied, after which the lamp

will extinguish if there are no issues with the HSA system.

ECU Configuration Test

Within two seconds of the application of ignition power, the

ECU will perform a test to detect system configuration with

regards to the number of wheel speed sensors and PMVs.

This can be audibly detected by a rapid cycling of the PMVs.
(Note: The ECU will not perform the configuration test when

wheel speed sensors show that the vehicle is in motion.)

Pressure Modulator Valve and Traction Control

Valve Chuff Test

Driver

Right Steer

Left Steer

Right

Additional

Left

Additional

Right Drive

Left Drive

FIGURE 9 - vEHiCLE ORiEnTATiOn (TYPiCAL)

After the performance of the configuration test, the Bendix

®

EC-60

controller will perform a Bendix-patented PMV

and TCV Chuff Test. The Chuff Test is an electrical and

pneumatic PMV test that can assist maintenance personnel

in verifying proper PMV wiring and installation.
When ignition power is applied, each modulator solenoid

is briefly energized. If the air system is fully charged and

the service brake pedal is depressed during ignition, the

modulator creates a single, sharp audible “chuff” of air

pressure. The modulators are energized in a certain

pattern, as follows: right front, left front, right rear, left rear.
This test is performed only when the vehicle is stationary

(if the vehicle moves the chuff test will not be performed).
The Bendix EC-60 controller will perform a PMV chuff test

on all installed modulators in the following order:
• Steer Axle Right PMV
• Steer Axle Left PMV
• Drive Axle Right PMV
• Drive Axle Left PMV
• Additional Axle Right PMV
• Additional Axle Left PMV
• Drive Axle TCV
The pattern will then repeat itself.
If equipped with a Bendix EC-60 advanced controller,

following the completion of the second round of PMV &

TCV chuff tests, the controller (if configured to do so) will

perform a test to cross-check the trailer PMV operation with

the vehicle stop lamps. If the trailer PMV circuit is mis-wired

(including the steer axle TCV), the PMV will exhaust a large

amount of air, or none at all.
NOTICE: If there are any active Diagnostic Trouble Codes,

the stop lamp cross-check portion of the chuff test will

not be carried out until all DTCs are fully diagnosed and

corresponding repairs are successfully conducted. The

ESP/ATC dash indicator will also be illuminated when there

are active ABS, ATC or ESP DTCs.
The ECU will not perform the PMV Chuff Test when wheel

speed sensors show that the vehicle is in motion.

ABS OPERATION

Bendix

®

ABS uses wheel speed sensors, ABS pressure

modulator valves, and an ECU to control either four or six

wheels of a vehicle. The Bendix EC-60 controller monitors

individual wheel turning motion during braking and adjusts

or modulates the brake pressure at the wheel end. When

excessive wheel slip, or wheel lock-up is detected, the

Bendix EC-60 controller will activate the pressure modulator

valves to automatically reduce the brake pressure at one

or more of the wheel ends. By these actions, the ABS

system helps to maintain the vehicle's lateral stability and

steerability during heavy brake applications and during

braking on slippery surfaces.

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