Bendix, Ad-ip, Air dryer troubleshooting chart – Bendix Commercial Vehicle Systems AD-SP SYSTEM PURGE AIR DRYER 10/04 User Manual

Page 20

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20

BENDIX

®

AD-IP

®

AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

1. Air dryer is constantly

“cycling” or purging.

Air dryer purges

frequently (every four

(4) minutes, or less,

while vehicle is idling)

(continued).

A. Excessive system leakage.

IMPORTANT: Note whether

air pressure loss is shown

on dash gauge(s). Pressure

loss

SHOWN on gauges

is caused by service brake

system or component

leakage. Pressure loss

NOT SHOWN on gauges is

caused by supply system

or component leakage.

(continued)

6. With a gauge installed at the RES port of the

governor, pressure should not drop below the “cut-in”

pressure at the onset of the compressor “unloaded”

cycle. If the pressure drops, check for “kinks” or

restrictions in the line connected to the RES port.

The line connected to the RES port on governor must

be the same diameter or preferably larger than the

lines connected to UNL port(s) on governor.

B. Holset

®

“E” type compressor. B. Test the Holset

®

E Compressor unloader system

with a feedback line and check valve for proper

operation. Make certain the Holset ECON is not in

use with the drop-in version of the air dryer, if so,

remove and retest.

When installing a Bendix

®

Drop-In air dryer in a system

equipped with a Holset E or QE compressor, remove

the Holset ECON valve along with its feedback and

governor control line.

Typical Drop-In Air Dryer End Cover

Check Valve

Feedback Line

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