Pulling tension – CommScope Trunk & Distribution Cable User Manual

Page 16

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Pulling Tension

Pulling tension for CommScope cables are shown in this chart. JCAM cables should be pulled by the messenger,

where the maximum pulling tension is limited by its minimum breaking strength. Cables are available with a .109

in (3mm) messenger rated at 1800 lbs (818 kgf), .188 in (5 mm) messenger rated at 3900 lbs (1769 kgf)

or

.250 in (6 mm) messenger rated at 6650 lbs (3022 kgf).

NEVER EXCEED THE MAXIMUM PULLING TENSION.

Excessive forces applied to the cable will cause the cable to permanently

elongate. Good construction techniques and proper tension monitoring

equipment are essential. The highly flexible nature of QR cable makes it

very difficult to exceed the maximum pulling tension.

During cable placement, attention should be given to the number and

placement of cable blocks. The amount of sag between the blocks and

the amount of bending at the block affects the pulling tension.

Tail loading is the tension in the cable caused by the mass of the cable

on the reel and reel brakes. Tail loading is controlled by two methods.

It can be minimized by using minimal braking during the pay-off of the

cable from the reel - at times, no braking is preferred. Tail loading can

also be minimized by rotating the reel in the direction of pay-off.

Break-away swivels should be placed on each cable to ensure that the

maximum allowable tension for that specific cable type is not exceeded. The swivel is placed between the cable

puller and pulling grip. A break-away swivel is required for each cable.

Dynamometers are used to measure the dynamic tension in the cable. These devices

allow continuous review of the tension and accordingly a realization can be made

of any sudden increase in pulling tension. Sudden increases in pulling tension can

be caused by many factors such as a cable falling from a block or a cable binding

against pole-line hardware.

QR’s flexible

construction

means less

pulling effort

is required

Cable

Max. Pulling Tension

lbs / kgf

QR 320

120 (54.5)

QR 540

220 (100)

QR 715

340 (154)

QR 860

450 (204)

P3 500

300 (136)

P3 625

475 (216)

P3 750

675 (306)

P3 875

875 (397)

MO500

270 (123)

MO650

360 (164)

MO750

500 (227)

3.2

Aerial Installation

Pulling Tension

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