Mounting, Transformer sizing, Spark gap – Beckett 7590 Gas Power Burner Control User Manual

Page 7: Wiring

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7

GeniSys Gas Power Burner Control Installation and Operation Manual

No User

Serviceable Parts

Do not open control.

Do not attempt to replace any

components.

Mounting

The control should be mounted

in accordance with the burner

manufacturer’s or appliance

manufacturer’s instructions. If this is

a replacement application, mount the

control in the same location as the existing

control. The 7590 control is designed to

mount on a 4” x 4” junction box on the

burner. Avoid mounting locations where

water could drip on the control. Mounting

location must remain within the -40°F

(-40°C) to +175°F (79.4°C) operating

temperature range.

Mounting location should protect against

moisture, corrosive chemicals, excessive

dust or water. If any of the above

elements are present, control should be

mounted in a NEMA 4 rated enclosure.

Transformer Sizing

A transformer with a 24 volt secondary

is required to power the control and gas

valve. To calculate the minimum VA

transformer needed:

Voltage X Amperage = VA rating needed

Voltage = 24 Vac

Amps (0.2 amps + gas valve current draw)

Example:

0.2A (7590) + 0.5A (gas valve) = 0.7 A

0.7A X 24V = 16.8 VA or 20 VA transformer

Spark Gap

Follow appliance manufacturer’s or burner

manufacturer’s instructions for setting the

proper ignition electrode spark gap.

Electrical Shock

Hazard

Electrical shock can cause

severe personal injury or

death.

Make sure all wiring is securely installed

on the control. Failure to secure the wiring

properly can lead to electrical shock.

Incorrect Wiring

Will Result in

Improper Control Operation

Label all wires prior to

disconnection when servicing

controls

GeniSys wiring order and colors

may not match the wire order and

colors of the appliance or other

manufacturers’ controls.

The GeniSys Control should be

wired according to the appliance

manufacturer’s instructions.

DO NOT connect

any cell phone,

tablet or computer to the

communications port. Any device

connected to the port will be

damaged.

Wiring

Reference

Figure 2 for wiring diagram.

To Prevent

Shock or

Damage to the Appliance or the

Control, Remove Power Before

Making Any Wiring Connections.
Do not short out gas valve or control

terminals during testing. Shorting could

cause damage to the thermostat or

control and could cause personal injury or

property damage.

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