6 interlock tests, 1 remote interlock test – AERCO BMK 2000DF User Manual

Page 82

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Benchmark 1500DF - 2000DF Boilers

CHAPTER 6 – SAFETY DEVICE TESTING

Page 82 of 196

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

OMM-0098_0A

04/01/2014

Ph.: 800-526-0288

GF-144

9.
























Figure 6-2: Temperature Limit Switch Location

6.6 INTERLOCK TESTS

The unit is equipped with two interlock circuits called the Remote Interlock and Delayed

Interlock. Terminal connections for these circuits are located in the I/O Box (Figure 2-12) and

are labeled REMOTE INTL’K IN and DELAYED INTL’K IN. These circuits can shut down the

unit in the event that an interlock is opened. These interlocks are shipped from the factory

jumpered (closed). However, each of these interlocks may be utilized in the field as a remote

stop and start, an emergency cut-off, or to prove that a device such as a pump, gas booster, or

louver is operational.

6.6.1 Remote Interlock Test

Remote Interlock Test

1. Remove the cover from the I/O Box and locate the REMOTE INTL’K IN terminals.
2. Start the unit in the Manual Mode and set the valve position between 25% and 30%.
3. If there is a jumper across the REMOTE INTL’K IN terminals, remove one side of the

jumper. If the interlock is being controlled by an external device, either open the interlock

via the external device or disconnect one of the wires leading to the external device.

4. The unit should shut down and display INTERLOCK OPEN.
5. Once the interlock connection is reconnected, the INTERLOCK OPEN message should

automatically clear and the unit should restart.

ADJUSTABLE

TEMPERATURE

LIMIT SWITCH

MANUAL

SWITCH

RESET

BUTTON

OVER

TEMPERATURE

LIMIT DIGITAL

CONTROLLER

MANUAL

TEMPERATURE

LIMIT SWITCH

FUEL

SELECTION

SWITCH

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