Service instructions for gas control valve, Assembly – Kenmore 153.33443 User Manual

Page 26

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SERVICE INSTRUCTIONS FOR GAS CONTROL VALVE

assembly

A. Tools

required:

1. T15 Torx Screwdriver

2. 3/16" slotted screwdriver.

3. Open-end wrenches 7/16”, and 3/4”.

For

these instructions, please see Figure 28.

B.

Removing Electronic Control

Module:

1. Turn the gas control/temperature knob to the “OFF” position.

2.

Turn off the gas at the manual shut-off valve on the gas supply

line.

3.

Disconnect the wire connectors from the piezo igniter, tank

sensors, and thermopile mounted on the lower front of the

gas control valve assembly.

4.

Remove the torx screw located beside the pilot tube on the

lower front of the electronic control module with a T15 torx

screwdriver.

5.

Depress the two plastic locking tabs on the top surface of

the

electronic

control

module

with

a

3/16”

slotted

screwdriver.

6.

Grasp the sides of the electronic control module and pull

outward to remove.

C.

Removing Gas Valve Assembly:

1.

Follow steps 1 to 6 in B above to remove the electronic control

module.

2. Disconnect the inlet gas supply to the gas valve.

3.

Loosen the flare nut that connects the pilot tube to the bottom

of the gas control valve assembly with a 7/16" open-end

wrench. Pull down on the pilot tube to separate the tube from

the gas valve.

4.

Loosen the flange nut that connects the burner tube to bottom

of gas control valve with a 3/4” open-end wrench. Pull down

on the burner tube to separate the tube from the gas valve.

5.

Remove the torx screw located beside the pilot tube on the

lower front of the gas valve assembly with a T15 torx

screwdriver.

6.

Depress the two plastic locking tabs on lower front surface of

gas valve with a 3/16” slotted screwdriver.

7. Grasp the sides of the gas valve and pull outward to remove.

D. Removing Gas Valve Backplate:

1. Follow steps 1 to 7 in C above to remove the gas valve assembly.

2.

Pull forward or break off the two plastic locking tabs using a

3/16" slotted screwdriver.

3.

Grasp the sides of the back-plate and slide upward to remove

it from the gas valve nipple.

E: Installing

Gas Valve Assembly:

1.

Install the new gas valve (with back-plate) on the tank nipple

by sliding the assembly downward until the locking tabs are

fully engaged.

2.

Insure the gas valve is securely locked before proceeding to

next step.

3.

Reconnect the burner tube, pilot tube, and inlet gas supply

line to the gas valve. Tighten securely and check for gas leaks.

F: Installing Electronic Control Module:

1.

Align the two plastic locking tabs on the top surface of the

electronic control module with the openings of the gas valve

back-plate. Press on the front of the control module until it

locks Into position.

2.

Reinstall the torx screw on the lower front of the electronic

control module (beside pilot tube) with a T15 torx screwdriver.

Tighten securely.

3.

Reconnect the wire connectors from the piezo igniter, tank

sensors, and thermopile to the electronic control module.

4.

Light

the

heater

following

the

lighting

and

operating

instructions on the front surface of the heater.

26

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This manual is related to the following products:

153, 334, 530