Cylinder head removal, Checking cylinder head distortion – Generac 86640 User Manual

Page 33

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Section 2.3- CYLINDER HEAD

Cylinder Head Removal

1. Remove timing belt (Section 2.2). Then, remove OIL PUMP
IDLER GEAR.

2. Remove the cylinder head. Loosen bolts in 2 or 3 stages,
in the sequence shown above.

screwdriver.
4. Remove the Camshaft (Figure 20).
5. Remove valve components parts (Figure 21).
6. Use a suitable puller to remove valve oil seals (Figure 22).

Checking Cylinder Head Distortion

Use a thickness gauge and a straightedge to measure

cylinder head distortion. See Figure 23 (next page). Lay the

Figure 21. Remove Valve Component Parts

straightedge across the cylinder head surface as shown.
Surface warpage must not exceed 0.004 inch (0.1 mm). If the
cylinder head exceeds the stated value, it must be replaced.

Resurfacing Limit: The amount of resurfacing that can be
done on the cylinder head depends on the amount of resur­

facing on the cylinder block. If the amount of HEAD surfacing

is "A^and the amount of BLOCK surfacing is "B“, the maxi­
mum limit is as follows:

Page 2.3-1

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