5 gas sensor replacement, Gas sensor replacement – Heath Consultants Hi Flow Sampler User Manual

Page 48

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Maintenance

Hi Flow

Sampler

48

Instruction 0055-9017

4.5

Gas Sensor Replacement

Replace a gas sensor when it fails to calibrate per Section 3 Calibration. The gas sensors

are located inside their associated flow blocks of the leak-gas and background-gas

sensor assemblies. See Figure 4-5.

Figure 4-5. Leak Gas & Background Gas Sensor Assemblies

Equipment Required:

• Medium Phillips Head Screwdriver

• Replacement Sensor (P/N 0055-0040)


Procedure:

1. Remove cover per Section 4.3.

2. Remove the pump connector and multi-pin connector from printed circuit board,

noting orientation of connectors. See Figure 4-6.

3. Remove three screws from printed circuit board; then carefully pry the board

straight up from the flow block. The gas sensor is the silver cylindrical piece in the

center of the circuit board.

4. Pull sensor from circuit board and replace with a new sensor, making sure that the

new sensor is firmly seated into its receptacles and bottomed on circuit board.

5. Reinstall printed circuit board into flow block, taking care to properly position the

board as shown in Figure 4-6.

6. Replace three screws and tighten to secure board. Reattach the pump and multi-pin

connectors to the circuit board.

7. Replace cover that was removed in Step 1.

8. Calibrate the instrument per Section 3 Calibration. Note that if a new sensor is

installed without performing a calibration, either the message “Check Background

Calibration” or “Check Leak Calibration” will appear at the bottom of the LCD when

the instrument is turned ON.

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