5 malfunctioning, 1 start-up alarms, 2 runtime alarms – Watson-Marlow FF30 V2 User Manual

Page 19: Malfunctioning, Start-up alarms, Runtime alarms, Instruction handbook

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INSTRUCTION HANDBOOK

FF30 V2

FF30 IH EN 74-216-201 v1.20.doc

Page 19 of 26

5 Malfunctioning


The FF30 is equipped with control functions, which will stop the machine in the event of
malfunctioning. If a function error is detected, the yellow ALARM/RESET (A/R) button will begin to
flash and the FF30 will stop.

5.1 Start-up alarms

The alarm number is identified by observing both the A/R button together with the READY indicator.
By counting the number of flashes of the A/R button in between each flash of the READY indicator the
alarm number can be identified.

Alarm

No

Description

Actions

1

Internal RS485 communication failure

with Round Table (RT) Controller

Open machine and check fuses, cables etc.

2

RT Controller not READY

Only used with diving nozzle, for the RT
controller to be backwards compatible.

3

Capping station not in top position

First check compressed air and air connection.
Next open machine and check sensor and
mechanical parts

4

Indexing start-wheel is not in HOME

position

First check for things obstructing the star wheel
movement.
Next open machine and check fuses, motor and
sensors for motor-controller.

5.2 Runtime alarms

Alarm

No

Description

Indication

Actions

5

Exchange cycle is

not completed.

A/R and
START buttons
are flashing

Check if something (bottle or cap) is obstructing
the star wheel movement, remove the obstacle and
press RESET button – depending on the position
of the star wheel, the actions are different:

-

Something is stopping the star wheel at the
entrance: The star wheel reverses to start
position, where the obstacle can be
removed. Press the START button to
resume production

-

Something is stopping the ejector arm from
pushing out: The ejector arm is returned to
the home position. The A/R is still flashing
and when pressing the RESET button twice
the ejector arm is moved out again to finish
the exchange cycle. Press the START
button to continue production.

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