INSTRUCTION HANDBOOK
FF30 V2
FF30 IH EN 74-216-201 v1.20.doc
Page 2 of 26
Table of Contents
1
Introduction .............................................................................................................................. 4
1.1
FF30 ........................................................................................................................................ 4
1.2
Abbreviations in this manual .................................................................................................... 4
1.3
Symbols on the machine ......................................................................................................... 4
1.4
Caution and employee safety .................................................................................................. 5
1.5
Essential training before daily use ........................................................................................... 5
1.6
References .............................................................................................................................. 5
1.7
Dismantling and disposal ......................................................................................................... 5
2
General information ................................................................................................................. 6
2.1
Unpacking and inspection ........................................................................................................ 6
2.2
Receiving and storing the FF30 ............................................................................................... 6
2.3
Mounting of support for inlet and outlet tray ............................................................................. 6
2.4
Technical specifications ........................................................................................................... 7
2.4.1
Dimensions .............................................................................................................................. 7
2.4.2
Buttons / Control panel ............................................................................................................ 8
2.4.3
Services .................................................................................................................................. 9
2.4.4
Bottles, caps and trays ............................................................................................................ 9
2.4.5
Ingress protection .................................................................................................................... 9
2.4.6
Weight ..................................................................................................................................... 9
2.4.7
Materials of construction ........................................................................................................ 10
2.4.8
Fillers ..................................................................................................................................... 10
3
Installation ............................................................................................................................. 11
3.1
Connections .......................................................................................................................... 11
3.2
Mounting of format parts ........................................................................................................ 12
3.2.1
Bottle format parts ................................................................................................................. 12
3.2.2
Screw cap format parts .......................................................................................................... 13
4
Daily Use ............................................................................................................................... 14
4.1
Starting-up and running ......................................................................................................... 14
4.1.1
Adjusting the round table inner bottle rail ............................................................................... 14
4.1.2
Adjusting the inlet guide ......................................................................................................... 14
4.1.3
Adjustment of the filling stand ................................................................................................ 15
4.2
Adjusting the capping sensor ................................................................................................. 15
4.3
Adjusting the height of capping head ..................................................................................... 16
4.4
Adjusting the capping torque ................................................................................................. 16
4.5
Adjustments ........................................................................................................................... 17
4.5.1
Index speed adjustment ......................................................................................................... 17
4.5.2
Bottle ejector speed adjustment ............................................................................................. 17
4.5.3
Capping time adjustment ....................................................................................................... 17
4.5.4
Round table speed adjustment .............................................................................................. 17
4.6
Production START and STOP ............................................................................................... 18
4.6.1
Manual placing of caps .......................................................................................................... 18
4.6.2
Removing bottles from collection tray .................................................................................... 18
4.7
Stepping bottles through the FF30 ......................................................................................... 18
5
Malfunctioning ....................................................................................................................... 19
5.1
Start-up alarms ...................................................................................................................... 19
5.2
Runtime alarms ..................................................................................................................... 19
5.3
Runtime warnings .................................................................................................................. 21
5.4
Trouble shooting .................................................................................................................... 21
6
Cleaning ................................................................................................................................ 22
6.1
Cleaning Frequency .............................................................................................................. 22
