10. cut charts – Miller Electric ICE-100T User Manual

Page 34

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OM-201 872 Page 30

6-10. Cut Charts

100 Amp Machine Torch Shielded Consumables

The following cut charts are based on a distance of 1/8 in (3.2 mm) between torch and workpiece for all cuts.

219 684

219 687

219 677

219 678

219 679

Swirl Ring

Electrode

Tip

Retaining Cap

Shield

ICE-100TM Torch

Sense Tab*

226 763

*Shield sense tab 226 763 provides feedback to a compatible torch height controller before starting the cutting process.

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Shield sense tab is located in the consumable storage box on left side of unit wrapper.

Mild Steel

Arc Current

Arc Voltage

Pierce

Delay

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

Arc Current

Arc Voltage

Pierce

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

152

0.5

1/4

6.4

208

5,283

135

3,429

154

0.5

3/8

9.5

119

3,022

77

1,955

157

1.0

1/2

12.7

88

2,235

57

1,447

100

159

1.0

5/8

15.9

61

1,549

40

1,016

100

162

1.5

3/4

19.0

47

1,193

26

660

164

2.0

1

25.4

28

711

18

457

166

2.5

1-1/4

31.8

19

482

12

305

Stainless

Arc Current

Arc Voltage

Pierce

Delay

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

Arc Current

Arc Voltage

Pierce

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

153

0.5

1/4

6.4

231

5,867

150

3,810

157

0.5

3/8

9.5

122

3,099

79

2,006

161

1.0

1/2

12.7

79

2,006

52

1,320

100

162

1.0

5/8

15.9

52

1,320

34

863

100

165

1.5

3/4

19.0

39

990

25

635

166

2.0

1

25.4

23

584

15

381

170

2.5

1-1/4

31.8

14

355

9

228

Aluminum

Arc Current

Arc Voltage

Pierce

Delay

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

Arc Current

Arc Voltage

Pierce

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

155

0.5

1/4

6.4

253

6,426

164

4,165

157

0.5

3/8

9.5

142

3,606

92

2,336

100

161

1.0

1/2

12.7

108

2,743

70

1,778

100

162

1.0

5/8

15.9

77

1,955

50

1,270

163

1.5

3/4

19.0

57

1,447

33

838

165

2.0

1

25.4

33

838

21

533

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface
appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to
achieve the best cut characteristics.

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