Greasing and service table – KTM 450 SMR User Manual

Page 20

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GREASING AND SERVICE TABLE

18



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Important maintenance work to be carried out by an authorized KTM workshop.

S3N

S10A

S30A

Engine

Change the engine oil and oil filter, and clean the oil screen. (

P. 63)

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•

Replace spark plug.

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Check and adjust valve clearance.

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•

Check engine mounting screws for tightness.

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Clean spark plug connectors and check for tightness.

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Check screw of shift lever for tightness.

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•

Carburetor

Check carburetor connection boots for cracks and leakage.

•

Check vent hoses for damage and routing without sharp bends.

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•

Check idle.

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•

Attachments

Check the cooling system for leakage.

•

•

Check the antifreeze and coolant level. (

P. 55)

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•

Check the exhaust system for leakage and looseness.

•

Check Bowden cables for damage, smooth operation and routing without sharp
bends.

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•

Check the fluid level of the hydraulic clutch. (

P. 60)

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•

Clean the air filter. (

P. 59)

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•

Check cables for damage and routing without sharp bends.

•

Brakes

Check the front brake linings. (

P. 40)

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•

Check the rear brake linings. (

P. 44)

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•

Check the brake discs. (

P. 38)

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•

Check the front brake brake fluid level. (

P. 39)

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•

Check the rear brake fluid level. (

P. 43)

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•

Check brake lines for damage and leakage.

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•

Check the free play of the hand brake lever. (

P. 39)

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•

Check the free play of the foot brake lever. (

P. 43)

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•

Check brake system function.

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•

Check screws and guide bolts of brake system for tightness.

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•

Chassis

Check shock absorber and fork for leakage and functioning.

•

•

Clean dust boots of fork legs. (

P. 26)

•

Bleed fork legs. (

P. 26)

•

Check swingarm bearing.

•

Check play of steering head bearing. (

P. 27)

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•

Check all screws to see if they are tight.

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•

Wheels

Check the spoke tension. (

P. 50)

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•

Check rim run-out.

•

•

Check the tire condition. (

P. 49)

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Checking the tire air pressure. (

P. 49)

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•

Check the chain wear. (

P. 35)

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•

Check the chain tension. (

P. 34)

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•

Clean the chain. (

P. 34)

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•

Check wheel bearing for play.

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Clean and grease adjusting screws of chain adjuster.

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•

S3N: After 3 service hours - corresponds to about 21 liters of fuel
S10A: Every 10 service hours - corresponds to about 70 liters of fuel / after every race
S30A: Every 30 service hours - corresponds to about 210 liters of fuel

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