Maintenance work on chassis and engine – KTM 450 SMR User Manual

Page 33

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MAINTENANCE WORK ON CHASSIS AND ENGINE

31

500099-11

Position the upper triple clamp with the steering.

Mount and tighten screw

‘



.

Specification

Screw, top steering head

M20x1,5

10

‘Nm

(7.38

‘lbf‘ft)

Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws

‘



.

Specification

Remaining screws, chassis

M6

10

‘Nm

(7.38

‘lbf‘ft)

Install front fender. (

P. 31)

Fit the start number plate. (

P. 32)

Install the fork legs. (

P. 29)

500103-10

Mount and tighten screw

‘

.

Specification

Screw, top steering stem

M8

17

‘Nm

(12.54

‘lbf‘ft)

Loctite

®

243™

Check the cable harness, cable, brake and clutch line for free movement and free
laying.

Check play of steering head bearing. (

P. 27)



Greasing the steering head bearing

‘

x

Remove the lower triple clamp. (

P. 30)

Install the lower triple clamp. (

P. 30)



Dismounting the front fender

500190-10

Remove screws

‘



. Remove the front fender.

Make sure that the distance bushings remain in place.



Installing the front fender

500190-10

Check parts for damage and wear. Replace damaged or worn parts.

Make sure that the spacing sleeves are mounted in the fender.

Position the front fender. Mount and tighten screws

‘



.

Specification

Remaining screws, chassis

M6

10

‘Nm

(7.38

‘lbf‘ft)

Info

Take care with the contact of the holding lugs to the start number plate.

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