KTM 450 SMR User Manual

Page 32

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MAINTENANCE WORK ON CHASSIS AND ENGINE

30

500200-13

Position the brake line. Put the clamp on, mount and tighten screws

‘



.

Fit front wheel. (

P. 47)



Removing the lower triple clamp

‘

x

Remove the fork legs. (

P. 29)

Dismount the start number plate (

P. 32)

Dismount the front fender. (

P. 31)

500099-10

Remove screws

‘



and hang the CDI control unit to the side.

Info

Do not unplug the CDI control unit.

Remove screw

‘



. Remove screw

‘



, take off top triple clamp with the handlebar

and place it on one side.

Info

Protect the motorcycle and its attachments from damage by covering them.
Do not bend the cables and lines.

500100-10

Remove o-ring

‘



. Remove protector ring

‘



.

Remove the lower triple clamp with the steering stem.

Remove the upper steering head bearing.



Installing the lower triple clamp

‘

x

500098-10

Clean the bearing and sealing elements, check for damage, and grease. Replace
damaged or worn parts.

Long-life grease (

P. 84)

Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.

Info

Check whether the top steering head seal

‘



is correctly positioned.

Push up protective ring

‘



and o-ring

‘



.

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