Maintenance work on chassis and engine – KTM 450 SMR User Manual

Page 35

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MAINTENANCE WORK ON CHASSIS AND ENGINE

33



Checking gas Bowden cable route

500201-10

ಥ

The two gas Bowden cables must run parallel behind the handlebar down to the
frame. They must be routed directly on the frame above the tank bearing to the car-
buretor.



Checking play in the gas Bowden cable

400192-10

ಥ

Move the handlebar to the straight-ahead position. Move the throttle grip back and
forth slightly to ascertain the play in the gas Bowden cable.

Play in gas Bowden cable

3… 5

‘mm (0.12… 0.2‘in)

»

If the gas Bowden cable play does not meet specifications:
ಥ

Adjust the gas Bowden cable play. (

P. 33)

Danger

Danger of poisoning

ಗExhaust gases are poisonous and can result in uncon-

sciousness and/or death.

ಥ

When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in a closed space.

ಥ

Start the engine and let it run idle. Move the handlebar to and fro over the entire
steering range.

The idle speed must not change.

»

If the idle speed changes:
ಥ

Adjust the gas Bowden cable play. (

P. 33)



Adjusting the gas Bowden cable play

‘

x

ಥ

Dismount the fuel tank. (

P. 53)

ಥ

Check gas Bowden cable route. (

P. 33)

400269-10

ಥ

Move the handlebar to the straight-ahead position.

ಥ

Push back bellows

‘



.

ಥ

Loosen nut

‘



. Turn adjusting screw

‘



in as far as possible.

ಥ

Loosen nut

‘



. Turn adjusting screw

‘



so that there is play in the gas Bowden ca-

ble at the throttle grip.
Specification

Play in gas Bowden cable

3… 5

‘mm (0.12… 0.2‘in)

ಥ

Tighten nut

‘



.

ಥ

Press and hold the throttle grip in the closed setting. Turn adjusting screw

‘



out

until there is no play in the Bowden cable

‘

.

ಥ

Tighten nut

‘



.

ಥ

Push bellows

‘



on. Check the throttle grip for smooth operation.

ಥ

Install the fuel tank. (

P. 54)

ಥ

Check play in the gas Bowden cable. (

P. 33)

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