Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Speed Control- Banks Brake, Exhaust Brake System, Late '04-07 For use w_Manual Transmissions - Manual (Page 6)

6
97232 v.3.0
Tools Required:
1 • ⁄
2
” and 3 ⁄
4
” drive ratchets with inch
and metric sockets and 1 ⁄
2
” and
3 ⁄
8
” drive extension
1 • ⁄
2
” drive breaker bar or belt tool
Inch and metric combination or •
open-end wrenches
Standard screwdriver •
Clean shop towels or rags •
Pliers •
Needle nose pliers •
Hex wrench •
Utility knife •
Electric drill •
1 • ⁄
2
” Uni-bit or drill bit
Inch-pound and foot-pound torque •
ratchets
Penetrating oil or light lubricant •
spray
Note for 2006-07 trucks: Before
starting, it may be necessary to have
an extra bottle of coolant on hand
to top off the radiator when finished
installing the Banks exhaust Brake
System. Follow the manufacture’s air
bleeding procedures.
Table of Contents
Section 1 . . . . . . . . . . . . . . . . . . . . .5
Bill of Materials and General Assembly
Section 2 . . . . . . . . . . . . . . . . . . . . .8
Banks Exhaust Brake Installation
Section 3 . . . . . . . . . . . . . . . . . . . .12
Vacuum Solenoid and Relay Installation
Section 4 . . . . . . . . . . . . . . . . . . . .14
Vacuum Pump Installation
Section 5 . . . . . . . . . . . . . . . . . . . .16
Banks Brake Wiring Harness Installation
Section 6 . . . . . . . . . . . . . . . . . . . .23
Brake Enable Switch Installation
Section 7 . . . . . . . . . . . . . . . . . . . .29
Functional Testing
Section 8 . . . . . . . . . . . . . . . . . . . .30
Safety and Operation/ Driving Tips
Section 9 . . . . . . . . . . . . . . . . . . . .35
Troubleshooting
Replacement belt numbers:
Banks 65120
Gatorback 4081295
Napa 25081298
Dayco 5081300
Mopar 53041270AA
Cummins 3947077
Note: If you cannot find the above part
numbers, ask for a belt that fits 2004- 07
Ford e350-450 econoline van with 6.0L
Diesel engine and single alternator