Xylem IM228 R03 Model e-SV (esv) User Manual

Page 12

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12

For 1-22SV pumps using motor frame sizes 213TC

– 256TC, place adapter ring on top flange of motor

adapter. For 33-125SV pumps using motor frame

sizes 284TC – 286TC, motor frame sizes 213TC and

larger, attach the motor adapter flange to the motor

using 4 hex cap screws. Torque to values shown in

the “ENGINEERING DATA” section of this manual.
Loosen the 4 coupling socket head screws enough

to provide an adequate opening in the coupling to

receive the motor shaft.
With an adequately sized crane, carefully lower

the motor assembly onto the pump motor adapter

and into the coupling. Secure the 4 motor hex cap

screws, torquing to the value provided in the

“ENGINEERING DATA” section of this manual.
Torque the 4 coupling socket head screws to the

value provided in “ENGINEERING DATA” section

of this manual. After assembly, the gap between the

coupling halves should be equal.
For the 33 through 125SV sizes using a cartridge

seal, after coupling bolts have been properly torqued,

there are four set screws on the collar of the car-

tridge seal that require tightening before removing

the shim. The four hex head set screws require a 1/8"

allen wrench and are to be tightened hand-tight ap-

proximately 5 lbs.-ft. (7 N

m).

Remove the motor assembly shim and retain for

future use.
Install the 2 coupling guard halves.

1. WATER CONNECTION

The water connections must be made by qualified

installation technicians in compliance with the regu-

lations in force.
In case of connection to the water system, the regula-

tions issued by the competent authorities (municipal,

public utility company) must be observed. Authori-

ties often require the installation of a backflow pre-

vention device, such as a disconnector, check valve

or disconnection tank.

2. WIRING AND GROUNDING

Install, ground and wire accord-

ing to local and National Elec-

trical Code requirements.

Install an all leg disconnect

switch near pump.

Disconnect and lockout electri-

cal power before installing or

servicing pump.

Electrical supply MUST match pump’s name-

plate specifications. Incorrect voltage can cause

fire, damage motor and voids warranty.

Motors equipped with automatic thermal pro-

tectors open the motor’s electrical circuit when

an overload exists. This can cause the pump to

start unexpectedly and without warning.

Use only stranded copper wire to motor and ground.

Wire size MUST limit the maximum voltage drop to

10% of the motor nameplate voltage, at the motor

terminals. Excessive voltage drop will affect perfor-

mance and void motor warranty. The ground wire

must be at least as large as the wires to the motor.

Wires should be color coded for ease of

maintenance.
Three phase motors require all leg protection with

properly sized magnetic starters and thermal over-

loads.

PERMANENTLY GROUND THE

PUMP, MOTOR AND CONTROLS

PER NEC OR LOCAL CODES BE-

FORE CONNECTING TO ELEC-

TRICAL POWER. FAILURE TO DO SO CAN

CAUSE SHOCK, BURNS OR DEATH.
Connect the electrical leads to the motor, as follows:
Single Phase Motors – Connect the BLACK wire to

the BLACK motor wire. Connect the WHITE wire

to the WHITE motor wire. Connect the GREEN

wire to the GREEN motor wire.
Three Phase Motors – See figure below.

NOTICE: UNIT ROTATION IS DETERMINED WHEN

VIEWED FROM MOTOR END. SEE PAGE 17

FOR MOTOR ROTATION DETAIL. INCOR-

RECT ROTATION MAY CAUSE DAMAGE TO

THE PUMP AND VOIDS WARRANTY.

WARNING

Hazardous

voltage

208-230V 3/60

460V 3/60

4
5
6

1

7

2

8

3

9

L

1

L

2

L

3

4

7

5

8

6

9

1

2

3

L

1

L

2

L

3

G

G

MOTOR LEADS

MOTOR LEADS

POWER CABLE LEADS

POWER CABLE LEADS

THREE PHASE MOTOR WIRING DIAGRAM

WARNING

Hazardous voltage

can shock, burn or

cause death.

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