Ransburg, Micropak grounding theory – Ransburg MicroPak Controller A11789 User Manual

Page 18

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MICROPAK GROUNDING

THEORY

Electrical noise refers to stray electrical signals in

the atmosphere at various signal strengths and

frequencies that can affect the operation of elec-

trical equipment. One of the best ways to prevent

this is to shield the equipment and cables with

a continous ground envelope, such that any in-

cident noise will be conducted to earth ground

before it can affect the circuit conductors.

For conductors inside the Evolver MicroPak

Controller, the grounded enclosure provides this

envelope. For the low voltage cable(s) that run

from the controller to the Evolver spray guns, a

shielded cable has been used. The shield con-

sists of an overall foiled shield in combination

with an overall braided shield. This provides the

most effective shielding, as the foil covers the

“holes” in the braid, and the braid allows for prac-

tical 360° termination at both ends of the cable.

The AC input cord is not shielded, but instead is

directed to an AC line filter in the 24VDC power

supply as soon as it enters the cabinet. This filter

filters out any noise that comes in on the AC line.

For maximum noise immunity the AC line should

connect to the filter as soon as possible after it

enters the cabinet. Additional noise protection

can be provided by running the AC input line to

the controller in grounded conduit, which is the

recommended method and is required by most

codes.

For maximum noise protection any user supplied

input/output (I/O) wiring should be made using

shielded cable or conduit which is connected

to earth ground in a continuous 360° fashion at

both ends. The best way to do this is to use a

conductive connector/fitting at each end of the

cable/conduit that makes contact to the shield/

conduit in a full 360° circle around the shield/

conduit and makes contact to the grounded

enclosure in the same fashion. Connecting the

drain wire of a shield to a ground point on or in

the cabinet (usually referred to as pigtailing) is

not an effective method of shielding and can ac-

tually make things worse (see Figure 7).

Figure 7: Cable Connection Examples

A special cable grommet fitting has been provid-

ed for I/O connector P3 of the controller (see Fig-

ure 4). When the nut is tightened, the spring in

the grommet compresses and makes 360° con-

tact with the braid of the cable. This electrically

connects the cable braid to ground via the con-

nector housing and controller back panel.

MicroPak Controller - Installation

16

Ransburg

CP-06-01.1

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