Ransburg, Operating procedures, Micropak controller - operation – Ransburg MicroPak Controller A11789 User Manual

Page 20

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0 to 10VDC kV setpoint input. When in local

mode, the over-current setpoint is adjusted by

using the uA Adjust Knob. When in remote mode

the overcurrent setpoint is adjusted by potenti-

ometer R21 if dipswitch SW3-1 is OFF, or by the

remote 0 to 10VDC over-current setpoint input if

dipswitch SW3-1 is ON.

Feedback Fault Indicator

Glows yellow whenever a feedback fault occurs.

The feedback fault monitors the HV and current

feedback signals from the cascade for abnormal

signal levels. A feedback fault indicates a pos-

sibleopen circuit between the controller and the

cascade located in the Evolver applicator. Check

the low voltage cable and its’ connections for the

cause. When high voltage is on, a feedback fault

may also indicate a defective cascade. If the

Feedback Fault Indicator comes on and flashes,

this indicates a board malfunction. In this case,

the MicroPak Control Unit should be removed

from service and sent back to Ransburg for re-

pair.

Local/Remote Switch

Determines whether the MicroPak Control Unit

is in local or remote mode. In local mode the kV

and over-current setpoints come from the front

panel kV and μA Adjust Knobs, respectively. In

remote mode, the kV setpoint comes from the

remote analog 0-10VDC kV input and the cur-

rent setpoint comes from either R21 at the top of

the MicroPak process Board (see Figure 6A) or

from the remote analog 0-10VDC Over-Current

Setpoint input, depending on the setting of dip-

switch SW3-1.

Microamp Meter Display

Displays current in millionths of amps (micro-

amps) being drawn from the applicator electrode.

OPERATING

PROCEDURES

(See Figures 2 & 8 for Operating Controls)

Typical Local Mode

1. Ensure the AC power, safety ground, low volt-

age cable, and interlock connections are made

as described in the “Installation” section of this

manual.

2. Turn the high voltage adjustment knob fully

counter-clockwise.

3. Turn the AC Power ON/OFF switch (see Fig-

ure 2) to the ON position. When the AC power

is on the green CPU Indicator on the front of the

discreet I/O module will illuminate.

4. Turn the MicroPak ON/OFF switch to the ON

position. The kV and μA displays will come on

along with the yellow MicroPak Power Indicator

located above the switch.

5. Momentarily push the High Voltage Enable

Switch to the ON position. Assuming dipswitch

SW3-3 is off, the red High Voltage On Indicator

should turn on.

6. Using the kV Adjust Knob set the kV output to

the desired value as displayed on the kV Meter.

Ensure the over-current setpoint is set above,

or at for current control, the maximum expect-

ed current, or an overload fault will occur. The

over-current setpoint can be adjusted by turning

the μA Adjust Knob with the View/Change Set-

point Switch held in.

7. To turn high voltage off, momentarily move the

High Voltage Enable Switch to the OFF position.

8. When finished spraying, turn the AC Power

ON/ OFF Switch (see Figure 2) to the OFF posi-

tion to prolong the life of the internal fan.

MicroPak Controller - Operation

18

Ransburg

CP-06-01.1

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