Electrostatic voltage, Shaping air, Target distance – Ransburg Aerobell Copes 75850 User Manual

Page 19: Turbine air

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ELECTROSTATIC VOLTAGE

The RansPak 1000 power supply and control unit

are recommended for use with the Aerobell Copes

applicator. The output voltage can be controlled

by one of two modes: Either mode can be adjusted

from the controller's front panel or through a

programmable controller.

To maintain the highest transfer efficiency, it is critical

to determine the optimum (maximize) high voltage

output without creating a high voltage overload.

Current Regulation Mode

The voltage is controlled using current regulation,

allowing the voltage to vary while maintaining the

desired current set point of 0-300 micro-amps.

Voltage Regulation Mode

The voltage is controlled using voltage regulation,

allowing the current to vary while maintaining the

desired voltage set point of 0-70 kV.

The actual settings will depend upon various coating

application requirements and must not exceed 70

kV or 300 micro-amps during normal operating

conditions.

SHAPING AIR

Shaping air is used to shape the spray pattern.

The lower the pressure, the wider the pattern and

conversely, higher pressures result in

narrower patterns. Shaping air does not help atomize

the material, but does assist in the penetration of

atomized particles into cavity areas. Shaping air

should be kept at a minimum, consistent with coating

requirements. Excessive shaping air may assist some

atomized paint particles to blow by the target not

allowing full “wrap”, or causing paint particles to

bounce back onto the atomizer.

TARGET DISTANCE

The distance from the Aerobell

atomizer to target

affects the spray application. For instance, closer

distances give a smaller spray pattern and greater

efficiency. Increasing the distance will give a larger

pattern and possibly reduce efficiency. If the distance

Aerobell Copes - Operation

15

is too great, material may “wrap back” on the Aerobell.

However, coming too close may cause arcing. See

Warning below.

TURBINE AIR

If an air heater is used to increase the turbine drive

air inlet temperature, it should be adjusted only

high enough (not to exceed 140

° F) to prevent

condensation from forming on the shroud or at the

exhaust ports.

>

If the turbine drive air is heated, check

the maximum rated temperature for the air

supply tubing to be used. 9704-07, polyeth-

ylene tubing, is rated for a maximum of 80

°

F (27

° C). 7113-13, nylon tubing, is rated for

200

° F (95° C) maximum.

NOTE

>

If the thermal insulator and disposable

cover are used, a maintenance schedule

must be developed to ensure contaminated

coves are continually replaced and a stock-

pile of new are kept on hand.

NOTE

The 76739-00, foam insulator, and 76738-00,

disposable cover, are used as a thermal insulator to

prevent condensation from forming on the shroud.

The foam insulator and disposable cover may be used

in place of air heaters.

LN-9230-00.1

>

Risk of arcing/fire hazard. The Aerobell

must be located a safe distance from the object

to be sprayed, as well as all other grounded ob-

jects. The safe distance is at least 1 inch per 10

kV of applied electrostatic voltage. Example: if

the Aerobell Copes is used with 70 kV applied

voltage, the electrode tips must be at least 7

inches from the object to prevent arcing.

W A R N I N G

!

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