Boiler start-up report, Maintenance report – HTP 399M User Manual

Page 76

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76

BOILER START-UP REPORT


LIGHT OFF ACTIVITIES

DATE COMPLETED ________________

1) Fill the
heating system

Check all piping and gas connections, verify all
are tight

Pressurize system (12-15 PSI)

____ PSI

Add water to prime condensate hose

What percentage of propylene glycol is
installed in the system (0-50%)

____ %

Verify near boiler piping is properly supported

2) Check gas
pipe

Leak test using locally approved methods
(consult jurisdictional code book)

Check incoming gas pressure (3.5” to 14”
W.C.)

____ in w.c.

Static

What is the “drop” on light off (No more than 1”
W.C.)

____ in w.c.

Dynamic

3) Check
combustion

Check and adjust (if necessary) carbon
dioxide content

____% CO2

High Fire

____% CO2

Low Fire

Check and adjust (if necessary) carbon
monoxide content

____ppm CO

High Fire

____ ppm CO

Low Fire

4) Verify
system
operation

Turn up thermostat to verify wiring connections

5) Record
ionization
current

Check uA reading at d7 on the status menu
(see start-up section)

____ uA

High Fire

____ uA

Low Fire

6) Record
system settings

Record heating curve (with optional Vision
One kit, record steps)

____*8

____*9

____*10

____*11

7) Indirect
water boiler

Verify safety and operation of the indirect
water heater, record settings

____de

____dh

8) Convert the
boiler

If necessary, convert the boiler to the proper
gas type

Locate the stickers in the appropriate locations
on the boiler

Verify combustion settings after gas
conversion, Carbon Dioxide

____% CO2

High Fire

____% CO2

Low Fire

Verify combustion settings after gas
conversion, Carbon Monoxide

____ppm CO

High Fire

____ppm CO

Low Fire

Mail in the conversion registration

Notes:

Table 19

MAINTENANCE REPORT

In unusually dirty or dusty conditions, care must be taken to keep boiler cabinet door in place at all times. Failure to do so VOIDS
WARRANTY!

Allowing the boiler to operate with a dirty combustion chamber will hurt operation. Failure to clean the heat exchanger as needed by the
installation location could result in boiler failure, property damage, personal injury, or death. Such product failures ARE NOT covered
under warranty.

The boiler requires minimal periodic maintenance under normal conditions. However, in unusually dirty or dusty conditions, periodic
vacuuming of the cover to maintain visibility of the display and indicators is recommended.

Periodic maintenance should be performed once a year by a qualified service technician to assure that all the equipment is operating
safely and efficiently. The owner should make necessary arrangements with a qualified heating contractor for periodic maintenance of

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