HTP 399M - Manual (Page 9)

9
B. HOW THE BOILER OPERATES
Modulation Condensing Technology is an intelligent system that delivers highly efficient hydronic heating, while maximizing
efficiency by measuring the data parameters of your system.
Stainless Steel Heat Exchanger
The highly efficient and durable stainless steel heat exchanger is designed to extract the last bit of energy from flue gas before it is
exhausted.
Modulating Combustion System
Modulation during operation is based on supply temperature and desired temperature set point. The set point used for the control
depends upon the programmed central heating curve. The heating curve slope can be changed by the installer to better fit system
needs. The control monitors the system to regulate burner output during operation to match system demand. This increase in efficiency
allows for substantial fuel savings.
Gas Valve
The gas valve senses suction from the blower, allowing gas to flow only if the gas valve is energized and combustion air is flowing.
Supply Water Temperature Sensor
This sensor monitors boiler output water temperature (system outlet/supply). The control module adjusts the boiler firing rate so the
outlet/supply temperature is correct.
Return Water Temperature Sensor
This sensor monitors the return water temperature (system inlet/return). The control module reduces or increases boiler input,
depending on how close the inlet/return water temperature is to the outlet water temperature.
Temperature and Pressure Gauge
Allows the user to monitor system temperature and pressure.
Control
The integrated control system monitors inlet/return and outlet/supply
water temperature and regulates fan speed to regulate the unit’s
BTU output. This allows the unit to deliver the required amount of heated energy and nothing more.
Burner
Constructed of high grade stainless steel, the burner uses pre-mixed air and gas and provides a wide range of firing rates.
Electrical Field Connections with Terminal Strips
The electrical cover plate allows access to the line voltage and low voltage terminal strips. Attach line voltage conduits to the three
holes at the right of the line voltage terminal strip for power, CH pump and DHW pump. Route low voltage wires through the opening to
the left of the low voltage terminal strip (see Field Wiring Instructions, Part 9).
Condensate Drain Connection
As this is a condensing high efficiency appliance, the unit has a condensate removal system. Condensate is nothing more than water
vapor, derived from combustion products and similar to an automobile when it is initially started. It is very important that the condensate
line slopes away from the boiler and down to a suitable inside drain.
If the condensate outlet on the boiler is lower than the drain, you must use a condensate removal pump (kit p/n 554200 available from
HTP.) In addition, local authorities may require a condensate neutralizer to neutralize the condensate. Condensate neutralizers are
made up of lime crystals, marble or phosphate chips. Neutralizers can be purchased from HTP (p/n 7450P-218).
It is also very important not to expose the condensate line to freezing temperatures or any type of blockage. Plastic tubing must be the
only material used for the condensate line. Steel, brass, copper or other materials will be subject to corrosion or deterioration. A second
vent may be necessary to prevent condensate line vacuum lock on a long horizontal run. Also, an increase in pipe size may be
necessary to allow condensate to drain properly. Support of the condensation line may be necessary to avoid blockage of the
condensate flow.
Spark Ignition
The burner flame is ignited by applying a high voltage to the system spark electrode. This causes a spark from electrode to ground.
The Vision 1 Optional System
By controlling the temperature delivered to the central heating circuits based on outside temperature, the Vision 1 System allows the
installer to take this highly efficient boiler and make it even more efficient. The Vision 1 System is a two temperature system, using one
temperature for central heating and the other for use with an indirect water heater. This allows the user to increase the temperature
supplied to the indirect water heater to get a faster recovery by prioritizing the flow at a higher temperature than may be needed for the
central heating circuits (this requires two separate circulators). You must follow the piping, wiring, and programming instructions located
in the Vision One section of this manual.