HTP 399M - Manual (Page 8)

8
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Continual fresh make-up water will reduce boiler life. Mineral buildup reduces heat transfer, overheats the stainless steel heat
exchanger, and causes failure. Addition of oxygen by make-up water can cause internal corrosion in system components.
Leaks in the boiler or piping must be repaired at once.
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If you have an old system with cast iron radiators, thoroughly flush the system (without boiler connected) to remove sediment.
The high-efficiency heat exchanger can be damaged by build-up or corrosion due to sediment.
NOTE: Damages resulting from incorrect installation or from use of products not approved by HTP, Inc. ARE NOT covered by warranty.
F. WATER CHEMISTRY*
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Sodium less than 20mGL.
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Water pH between 6.0 and 8.0
o Maintain water pH between 6.0 and 8.0. Check with litmus paper or have it chemically analyzed by water treatment
company.
o If the pH differs from above, consult local water treatment company for treatment needed.
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Hardness less than 7 grains
o Consult local water treatment companies for unusually hard water areas (above 7 grains hardness).
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Chlorine concentration less than 100 ppm
o Using chlorinated fresh water should be acceptable as levels are typically less than 5 ppm.
o Do not connect the boiler to directly heat swimming pool or spa water.
o Do not fill boiler or operate with water containing chlorine in excess of 100 ppm.
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*NOTE: It is recommended to clean heat exchanger at least once a year to prevent lime scale buildup. To clean the heat
exchanger, follow the maintenance procedure in Part 15, Section B of this manual.
Hardness: 7 grains
Chloride levels: 100 ppm
pH levels: 6-8
TDS: 2000 ppm
Sodium: 20 mGL
G. WINTERIZING
NEVER use any toxic chemical, including automotive, standard glycol antifreeze, or ethylene glycol made for hydronic (non-potable)
systems. These chemicals can attack gaskets and seals in boilers, are poisonous if consumed, and can cause injury or death.
Consider piping and installation when determining boiler location.
To winterize the boiler, drain the entire system. Then apply air pressure to the drain valve and allow air and water to escape from the
purge valve (see piping instructions).
Once you have evacuated as much water as possible, pump non-toxic, NSF food grade propylene glycol, FDA rated as GRAS
(Generally Recognized As Safe), into the system. Consult the glycol manufacturer for specific instructions on concentration percentage
as well as freeze and burst protection methods. Check the volume and concentration of antifreeze to assure protection is adequate to
protect the entire system from freezing. When pumping, allow air and remaining water to escape from purge valve. When the stream
coming out of the purge valve matches the color of the non-toxic glycol, the system is adequately filled.
Finally, it is recommended to start the circulation pump and allow the system to circulate for at 30 minutes to completely blend any
trapped water that might be in the system with the glycol.
PART 2 – BEFORE YOU START
A. WHAT’S IN THE BOX
Also included with the boiler:
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Temperature and Pressure Relief Valve
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Pressure and Temperature Gauge
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Intake PVC Tee with Screens
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Exhaust PVC Coupling with Screens
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Installation Manual
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Warranty