Installation, Cable connections, Cable inductance and its effects on welding – Lincoln Electric IM956 POWER WAVE C300 User Manual

Page 16: Ba c power wave work

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A-6

INSTALLATION

POWER WAVE

®

C300

A-6

3

4

2

1

A

B

C

C

D

F

E

A

B

G

C

D

F

E

Function

4-pin trigger con-
nector for push-
only guns.

6-pin connector for
remote control or
foot/hand amptrol.

7-pin connector for
push-pull guns

PIN

1
2
3
4

A
B
C
D
E
F

A
B
C
D
E
F

G

Wiring

Supply Voltage for Dual Procedure

Dual Procedure Input

Trigger Input

Supply Voltage for Trigger

77 Remote potentiometer, 5K

75 Remote potentiometer, common

76 Remote potentiometer, wiper

Switch, On/Off

Switch, common

Not used

Motor -

Motor +

77 Remote potentiometer, 5K

76 Remote potentiometer, wiper

Switch, On/Off

Switch, common

75 Remote potentiometer, common

TABLE A.1

FIGURE A.3

CABLE CONNECTIONS

There are three circular connectors in the wire spool
compartment on the POWER WAVE

®

C300.

(See 4-pin, 6-pin and 7-pin---Figure A.2---Table A.1)

B

A

C

POWER

WAVE

WORK

CABLE INDUCTANCE AND ITS
EFFECTS ON WELDING

Whenever possible always weld in a direction
away from the work (ground) connection.

Excessive cable inductance will cause the welding
performance to degrade. There are several factors
that contribute to the overall inductance of the cabling
system including cable size, and loop area. The loop
area is defined by the separation distance between
the electrode and work cables, and the overall welding
loop length. The welding loop length is defined as the
total of length of the electrode cable (A) + work cable
(B) + work path (C) (see Figure A.3).

To minimize inductance always use the appropriate
size cables, and whenever possible, run the electrode
and work cables in close proximity to one another to
minimize the loop area. Since the most significant fac-
tor in cable inductance is the welding loop length,
avoid excessive lengths and do not coil excess cable.
For long work piece lengths, a sliding ground should
be considered to keep the total welding loop length as
short as possible.

FIGURE A.2

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