Van Air Systems FR-400 - Manual (Page 2)

PAGE 2
HANDLING SECTION 1
SAFETY SECTION 2
DURING NORMAL OPERATION, THE INLET PIPING MAY REACH
TEMPEREATURES OF 150°F. CONTACT WITH THE PIPING MAY
RESULT IN SERIOUS PERSONAL INJURY.
DO NOT OPERATE THIS DRYER SYSTEM ABOVE THE MAXIMUM
RATED WORKING PRESSURE.
OPERATING CONDITIONS FOR PROPER PERFORMANCE OF THIS
DRYER SYSTEM ARE DIFFERENT THAN MAXIMUM OPERATING
CONDITIONS FOR THE VESSELS. BE SURE TO CHECK THE
DRYER SYSTEM OPERATING CONDITIONS. SEE SECTION 3.1.
USE THIS DRYER SYSTEM FOR COMPRESSED AIR ONLY.
AIR FROM THIS DRYER SYSTEM IS NOT SUITABLE FOR
BREATHABLE AIR SYSTEMS WITHOUT FURTHER TREATMENT.
DO NOT OPERATE THIS DRYER SYSTEM IF EITHER VESSEL
HAS BEEN DAMAGED BY FIRE. TAKE OUT OF SERVICE
IMMEDIATELY AND NOTIFY YOUR CERTIFYING AUTHORITY.
FILTER AND SEPARATOR DISCHARGE MAY CONTAIN
COMPRESSOR LUBRICANTS. COMPLY WITH ALL
REGULATIONS CONCERNING THEIR DISPOSAL.
2.4 MAINTENANCE
DO NOT REMOVE, REPAIR, OR REPLACE ANY ITEM ON THE
DRYER SYSTEM WHILE IT IS PRESSURIZED. TURN OFF MAIN
POWER TO THE DRYER SYSTEM AND DEPRESSURIZE THE
DRYER SYSTEM COMPLETELY BEFORE STARTING
MAINTENANCE PROCEDURES.
DO NOT WELD OR GRIND EITHER VESSEL. IT WILL NOT BE
SAFE TO OPERATE. (Note: Any uncertified alteration to the
vessels VOIDS the ASME Code Certification and the Warranty.)
NEVER REMOVE THE FAN GUARD WHILE THE AFTERCOOLER
IS OPERATING. CONTACT WITH THE ROTATING FAN BLADES
MAY RESULT IN SERIOUS PERSONAL INJURY.
If outside storage is required, the unit MUST BE adequately covered
to prevent rain or snow from accumulating on the dryer system. The
unit must be placed on a paved surface to keep it out of standing
water and mud.
1.3 EQUIPMENT CHECK
Inspect the dryer system for any damage that may have occurred
during shipment. Inspect all fittings, piping connections, fasteners,
etc. for loose connections. Also check gauges and lights for cracks
or breakage.
IF DRYER SYSTEM WAS DAMAGED DURING SHIPMENT:
(1) NOTIFY CARRIER IMMEDIATELY AND FILE A CLAIM.
(2) CONSULT FACTORY BEFORE OPERATING THE DRYER
SYSTEM.
1.1 HANDLING INSTRUCTIONS
WARNING
DO NOT LIFT THE DRYER SYSTEM BY PIPING OR CONTROL BOX
SUPPORT BARS. THESE COMPONENTS ARE NOT DESIGNED TO
HOLD THE WEIGHT OF THE DRYER. PERSONAL INJURY AND/OR
EQUIPMENT DAMAGE MAY RESULT.
Lift the dryer system by the lifting lugs on both vessels in combination with
the lifting lugs on the pre-cooler supports, or by the base using a fork lift
truck.
If the unit is to be lifted by an overhead device, attach the lifting chains or
cables to the vessel lifting lugs and the lifting lugs on the pre-cooler
supports. Make sure that the chains or cables are clear of all piping and
dryer components.
1.2 STORAGE INSTRUCTIONS
If the unit is to be placed in storage before it is installed, it should be stored
indoors and covered with a tarpaulin to keep it clean. The location should
be free from corrosive gasses and extreme humidity, which can cause
damage to the unit.
2.1 HANDLING
DO NOT LIFT THE DRYER SYSTEM BY PIPING OR CONTROL BOX
SUPPORT BARS. THESE COMPONENTS ARE NOT DESIGNED TO
HOLD THE WEIGHT OF THE DRYER SYSTEM. PERSONAL INJURY
AND/OR EQUIPMENT DAMAGE MAY RESULT.
LIFT THE DRYER SYSTEM BY THE LIFTING LUGS ON BOTH
VESSELS IN COMBINATION WITH THE LIFTING LUGS ON THE
PRE-COOLER SUPPORTS, OR BY THE BASE USING A FORK LIFT
TRUCK.
MAKE SURE THAT ALL LIFTING EQUIPMENT IS CAPABLE OF
SUPPORTING THE WEIGHT OF THE DRYER SYSTEM.
2.2 INSTALLATION
THESE ASME CODE VESSELS MUST BE PROTECTED BY
PRESSURE RELIEF VALVES. Refer to OSHA 1910.169 Par. b, Sub.
Par (3) and ASME Boiler and Pressure Vessel Code, Section VIII,
Division 1, UG-125 through UG-136. Also comply with all state and
local codes.
WHEN INSTALLING AND OPERATING THIS EQUIPMENT, COMPLY
WITH THE NATIONAL ELECTRICAL CODE AND ALL APPLICABLE
FEDERAL, STATE, AND LOCAL CODES.
ALWAYS WEAR EYE PROTECTION, GLOVES AND A RESPIRATORY
PROTECTIVE DEVICE WHEN HANDLING THE DESICCANT.
DESICCANT DUST MAY CAUSE EYE AND SKIN IRRITATION. AVOID
BREATHING THE DUST AND PROLONGED CONTACT WITH THE SKIN.
FIRST AID IN CASE OF EYE CONTACT WITH DESICCANT DUST;
IMMEDIATELY FLUSH THE EYES WITH PLENTY OF WATER FOR AT
LEAST 15 MINUTES. CONSULT A PHYSICIAN.
2.3 OPERATION
DO NOT OPERATE DRYER SYSTEM IF EITHER VESSEL IS LEAKING.
IMMEDIATELY TAKE THE DRYER SYSTEM OUT OF SERVICE.
DO NOT OPERATE DRYER SYSTEM IF THE AFTERCOOLER CORE,
OR OTHER COMPONENTS ARE LEAKING. IMMEDIATELY TAKE THE
DRYER SYSTEM OUT OF SERVICE AND FIX OR REPLACE THE
LEAKING COMPONENT.
ANY DAMAGE TO THE VESSELS CAN MAKE THEM UNSAFE TO
USE. INSPECT OUTSIDE AND INSIDE OF VESSELS REGULARLY
FOR CORROSION AND ANY DAMAGE (I.E., DENTS, GOUGES OR
BULGES). IF DAMAGED, TAKE OUT OF SERVICE IMMEDIATELY.