Gas pressure testing – American Water Heater 6510238 User Manual

Page 8

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8

Nominal Iron Pipe Length of Pipe, Feet

Size, in.

1/2

3/4

1

1-1/4

1-1/2

132

278

520

1050

1600

92

190

350

730

1100

73

152

285

590

890

63

130

245

500

760

56

115

215

440

670

50

105

195

400

610

46

96

180

370

560

43

90

170

350

530

40

84

160

320

490

38

79

150

305

460

34

72

130

275

410

31

64

120

250

380

28

59

110

225

350

26

55

100

210

320

10

20

30

40

50

60

70

80

90

100

125

150

175

200

TABLE 1

NATURAL GAS PIPE CAPACITY TABLE (CU. FT./HR)

Capacity of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop of 0.3 in. and specific gravity

of 0.60 (natural gas).

After the length of pipe has been determined, select the pipe size which will provide the minimum cubit feet per hour required for the

gas input rating of the water heater. By formula:

Gas Input of Water Heater (BTU/HR)

Heating Value of Gas (BTU/FT³)

The gas input of the water heater is marked on the water heater data plate. The heating value of the gas (BTU/FT3) may be determined

by consulting the local natural gas utility.

Cu. Ft. Per Hr. Required =

Nominal Iron Pipe Length of Pipe, Feet

Size, in.

1/2

3/4

1

1-1/4

275

576

1071

2205

189

393

732

1496

152

315

590

1212

129

267

504

1039

114

237

448

913

103

217

409

834

96

196

378

771

89

185

346

724

83

173

322

677

78

162

307

630

69

146

275

567

63

132

252

511

10

20

30

40

50

60

70

80

90

100

125

150

TABLE 2

LP GAS CAPACITY TABLE

Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 inches water column pressure).

Based on a Pressure Drop of 0.5 Inch Water Column.

Example: Input BTU requirement of the water heater, 100,000 BTUH

Total pipe length, 80 feet = 3/4" IPS required.

Additional tables are available in the latest edition of the "National Fuel Gas Code", ANSI Z223.1

Gas Pressure Testing

Important: This water heater and its gas connection

must be leak tested before placing the appliance in

operation.
·

If the code requires the gas lines to be tested at

a pressure exceeding 14” W.C., the water heater

and its manual shutoff valve must be disconnected

from the gas supply piping system and the line

capped.

·

If the gas lines are to be tested at a pressure less

than 14” W.C., the water heater must be isolated

from the gas supply piping system by closing its

manual shutoff valve.

U.L. recognized fuel gas and carbon monoxide (CO)

detectors are recommended in all applications and

should be installed using the manufacturer’s instructions

and local codes, rules, or regulations.
Note: Air may be present in the gas lines and could

prevent the pilot from lighting on initial start-up. The gas

lines should be purged of air by a qualified service

technician after installation of the gas piping system.

Explosion Hazard

Have a qualified person make sure L.P.

gas pressure does not exceed 13” water

column.

Failure to do so can result in death,

explosion, or fire.

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