OR-Fab 83240 JEEP CHEROKEE XJ FRONT HD BUMPER WITH HOOP - Manual (Page 6)

6 ‘84-’01 XJ Front Bumper - Kit 83240, 83241
2. Gap guard
a. Install kit gap guard, dull side out, onto core
support with two kit clips (push) through top
driver and passenger holes of kit gap guard and
corresponding holes in core support.
b. Drill four 7/32” holes into core support corre-
sponding to kit gap guard holes.
c. Install 4 kit clips (push) into previously drilled
holes.
3. 1984-1996 Models: Driver fenders
Kit Clips
(Push)
Kit Gap
Guard
Core
Support
Kit Gap
Guard
Core
Support
Drill Here
Kit Clip
(Push)
Kit Gap
Guard
Core
Support
a. Position kit corner (driver) onto kit bumper
(center) and using kit corner (driver) as a guide,
mark fender approximately 1” below side
marker.
b. Cut fender along marked line.
c. Test fit kit corner (driver) onto kit bumper (cen-
ter).
NOTE
For proper fender flare retention, attempt to cut fender
flare and bracket BELOW fender flare bracket stud.
NOTE
Further trimming of the fender and fender flare may be
required for desired fitment.
Mark Fender
Fender Flare
Fender
Marked Line
Cut Fender
Kit Bumper
(Driver)