ARB 3462020 - Manual (Page 25)

11/10/05 Page 11 of 14 3783176
• For 16500lb winches, apply Sikaflex (or
similar product) to rear of control box trim
plate from fitting kit (note orientation critical
to suit final position with control box profile
in pan opening).
• Position trim plate on top of pan centrally
about control box opening and line up with
mount slots.
• Fasten in position with 2 x M10 cap screws
and flange nuts from fitting kit.
3.3 On some models, the roller fair lead must
be drilled prior to fitment.
Mark out as shown and using a 13.0 mm
drill bit, drill two holes as shown in
diagram.
3.4 Viewed from front of vehicle the winch
clutch (handle) must be positioned on the
LH side (same side as smaller square
access hole in pan). Cable must spool
from the bottom of winch. Draw off
enough cable so cable crimp can be
pulled through roller fairlead.
Hint: If crimp is too large to fit through, remove
a circlip from a horizontal roller, partially
remove the shaft so roller gap is increased and
feed cable and crimp through. Refit shaft and
circlip.
Bolt winch in position with the roller fair lead in
place.
Hint: To increase access to mount bolts in
front of roller fairlead, remove circlips from
bottom of each vertical roller shaft, push shaft
up so roller can be dislodged sideways. Do up
bolts in fairlead and winch, then refit circlip.
Connect the winch control box cables to the
winch motor. Refer to the Warn handbook for
additional information. Connect the long winch
+ & - cables to the vehicle after the bar is
installed. Refer to the Warn winch manual
for vehicle wiring instructions.