JLG M450 ANSI Service Manual User Manual

Page 213

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SECTION 6 - JLG CONTROL SYSTEM

3121127

– JLG Lift –

6-35

776

77

STALLED PUMP MOTOR OR POWER WIRING ERROR

The power module pump MOSFET protection circuit is active,
This is due to a massive current drain and could be a stalled pump
motor or a power wiring error

777

77

OPEN CIRCUIT PUMP MOTOR WIRING

Pump point A is collapsing when the pump MOSFETs are pulsed,
this maybe due to an OPEN circuit pump motor or a power wiring
error

7734

77

TRACTION A HIGH - CHECK POWER CIRCUITS

Traction point A is near battery supply when neither direction con-
tactor is energized and the traction MOSFETs are OFF, this maybe
due to a welded direction contactor or a power wiring error

7735

77

TRACTION A LOW - CHECK POWER CIRCUITS

Traction point A is near ZERO volts when neither direction contac-
tor is energized and the traction MOSFETs are OFF, this maybe due
to a power wiring error

7736

77

TRACTION MOTOR OVERLOADED

The traction motor has been operating in current limit at a low per-
centage on for a long time greater than 10 seconds

7737

77

PUMP MOTOR OVERLOADED

The pump motor has been operating in current limit at a low per-
centage on for a long time greater than 10 seconds

7738

77

PUMP A LOW - CHECK POWER CIRCUITS

Pump point A is near ZERO volts when the pump MOSFETs are
OFF, this maybe due to a power wiring error

7739

77

B+ AND A CROSSED - CHECK POWER CIRCUITS

startup test detected B+ is connected to point A and point A is
connected to B+

7740

77

TRACTION CURRENT AT ZERO - CHECK SHUNT WIRING

Traction current is at ZERO, this maybe due to an open circuit
between the current measurement shunt and the power module

826

82

RUNNING AT CREEP - PLATFORM OVERLOADED

All functions at creep, the Load Sensing System indicates the
Platform is overloaded AND is configured to warn only while the
Platform is overloaded.

827

82

DRIVE & BOOM PREVENTED - PLATFORM OVERLOADED

Driving and boom functions are not possible while the Load Sens-
ing System indicates the Platform is overloaded AND is config-
ured to prevent drive and boom functions while the Platform is
overloaded.

99125

99

POWER MODULE FAILURE - HWFS CODE 2

Hardware failsafe tests did not com plete because traction point A
is not safe, or the hardware failsafe is permanently tripped

99126

99

POWER MODULE FAILURE - HWFS CODE 3

Hardware failsafe tests did not complete because a contactor
was energized when all should be turned off

99127

99

POWER MODULE FAILURE - HWFS CODE 4

Hardware failsafe tests did not complete because the hardware
failsafe tripped immediately when the traction MOSFETs were
turned ON

99128

99

POWER MODULE FAILURE - HWFS CODE 10

Hardware failsafe tests failed because the hardware failsafe did
not trip within the allowed test time

99129

99

POWER MODULE FAILURE - HWFS CODE 11

Hardware failsafe tests failed because the hardware failsafe
tripped too slowly

99130

99

POWER MODULE FAILURE - HWFS CODE 12

Hardware failsafe tests failed because the hardware failsafe
tripped too Quickly

99131

99

POWER MODULE FAILURE - HWFS CODE 13

Hardware failsafe tests failed because the hardware failsafe
remained tripped when the traction MOSFETs were turned OFF

99132

99

POWER MODULE FAILURE - HWFS CODE 14

Hardware failsafe tests failed because the hardware failsafe the
line contactor could not be energized when the hardware failsafe
was tripped

Table 6-8. Diagnostic Fault Codes

DTC

Flash

Code

Fault Message

Description

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