JLG M450 ANSI Service Manual User Manual

Page 221

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SECTION 7 - BASIC TROUBLESHOOTING, ELECTRICAL INFORMATION, & SCHEMATICS

3121127

– JLG Lift –

7-7

Boom extends and retracts erratically.

Hydraulic system oil low.

Replenish oil as necessary.

Wear pads worn.

Replace pads as required.

Restricted or broken hydraulic line or fitting.

Clean, repair, or replace line or fitting.

Directional valve not functioning properly.

Repair or replace valve.

Worn seals in telescope cylinder.

Replace seals.

Cylinder not functioning properly.

Repair or replace cylinder.

Counterbalance valve not functioning properly.

Replace counterbalance valve.

BOOM SWING SYSTEM

No response to swing control.

Swing function not activated within 7 seconds
after footswitch was depressed.

Recycle footswitch.

Hydraulic system oil low.

Replenish oil as necessary.

Swing Joystick not functioning.

Repair or replace swing joystick/Run System
Test.

Restricted or broken supply line on valve bank or
hydraulic pump.

Clean or replace line.

Directional valve not functioning properly.

Repair or replace valve.

Swing motor not functioning properly.

Repair or replace motor.

Foreign objects(s) wedged between swing
motor pinion and swing gear.

Remove objects, check for damage, and repair
or replace component(s) as required.

No electric power to valve.

See proper wiring diagram/Run System Test.

Boom will swing in one direction only.

Restricted or broken hydraulic line or fitting.

Clean, repair, or replace line or fitting.

Directional valve not functioning properly.

Repair or replace valve.

Foreign object(s) wedged between swing motor
pinion and swing gear.

Remove object(s), check for damage and repair
or replace component(s) as required.

Swing Joystick not functioning properly.

Repair or replace swing joystick/Run System
Test.

Table 7-2. Boom Assembly - Troubleshooting

TROUBLE

PROBABLE CAUSE

REMEDY

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