Design features, Design features 21 – MTS SWIFT 10 MC Sensor User Manual

Page 21

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Construction

SWIFT 10 MC Sensors

Hardware Overview

21

Design Features

Flexure isolation

The SWIFT sensor has a very stiff outer ring and flexured beam isolation which
render it relatively insensitive to stiffness variations in matings with rims and
road simulator fixtures.

Flexure isolation minimizes thermal expansion stresses. With flexure isolation, if
the inner hub experiences thermal expansion the beams are allowed to expand
out, resulting in lower compressive stress on the beams.

Thermal stability

The entire sensor is machined from a solid, specially forged billet of high
strength titanium or aluminum. The absence of bolted joints permits an efficient
transfer of heat across the sensor structure, minimizing temperature differentials
in the gaged area.

The transducer is designed to accommodate the high temperature environments
that occur during severe driving and braking events. Individual temperature
compensation of each strain gage bridge minimize temperature induced
variations in accuracy. Since minimal electronics reside on the SWIFT sensor, it
can easily tolerate high temperatures. The temperature rating for the SWIFT
sensor is 125° C (257° F) at the spindle hub.

Temperature compensation is done on each bridge for better performance in
transient or non-uniform temperature occurrences.

Low hysteresis

The SWIFT sensor has very low hysteresis, since the sensing structure is
constructed with no bolted joints. Micro slippage in bolted joints contributes
most of the hysteresis in highly stressed structures. Hysteresis errors due to
micro-slip at joints can contribute to unresolvable compounding errors in
coordinate transformation of the rotating sensor.

Low noise

The SWIFT sensor uses a slip ring rather than telemetry for the transducer output
signals. On-board amplification of the transducer bridges minimizes any slip ring
noise contribution.

Low cross talk

The advanced design of the SWIFT sensor means that it has very low cross talk.
The alignment of the sensing element is precision machined. This alignment is
critical to achieving minimum cross talk error between axes and minimum errors
in coordinate transformation (from a rotating to a non rotating coordinate
system). Any small amount of cross talk present is compensated by the TI.

Velocity information

Angular output is available from the TI when it is used in the spinning mode with
the encoder. This angular output can be used to calculate wheel velocity. In non-
spinning applications, accelerometers can be integrated into the transducer
connector housing.

MTS does not supply any conditioning electronics for accelerometers. Ask your
MTS consultant for more information about this option.

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