Rockwell Automation AADvance Controller Troubleshooting and Maintenance Manual User Manual

Page 9

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Document: 553634
(ICSTT-RM406F_EN_P) Issue: 089:

ix

Correlation of LEDs with State Variable for a Digital Output ....................................................... 3-16

Correlation of LEDs with State Variable for an Analogue Output ................................................ 3-17

View Module Firmware Versions ................................................................................................................. 3-17

Chapter 4

Troubleshooting and Rectifying Module Faults .................................... 4-1

Troubleshooting System and Module Faults ............................................................................................... 4-1
Rectify a Critical Firmware/Hardware Failure ............................................................................................ 4-3
Install a T9110 Processor Module ................................................................................................................. 4-3

Upgrade a Processor Module Firmware ................................................................................................ 4-4

Install a Processor Back-up Battery ......................................................................................................... 4-4

Processor Module Start Up Process ....................................................................................................... 4-7

On-line Updates for I/O Configuration and I/O Data ............................................................................. 4-9

Performing an on-line update .................................................................................................................... 4-9

Install I/O Modules .......................................................................................................................................... 4-12

I/O Module Start Up Process .................................................................................................................. 4-12

Chapter 5

Troubleshooting and Rectifying Channel/Field Faults ......................... 5-1

Examine the State Variable .............................................................................................................................. 5-1
Start Troubleshooting Channel/Field Faults ................................................................................................ 5-3

Diagnose a Digital Input Channel ............................................................................................................. 5-3

Diagnose an Analogue Input Channel ..................................................................................................... 5-5

Diagnose a Digital Output Channel ......................................................................................................... 5-8

Diagnose an Analogue Output Channel ............................................................................................... 5-10

Replacing Fuses ................................................................................................................................................. 5-12

Replace Input Channel Fuse .................................................................................................................... 5-12

Replacing Digital Output Fuses ............................................................................................................... 5-13

Install a New Termination Assembly .......................................................................................................... 5-14

Chapter 6

Operation and Maintenance Plan ........................................................ 6-16

Input Module Calibration ............................................................................................................................... 6-16
Planned Maintenance ....................................................................................................................................... 6-16
Field Device Maintenance .............................................................................................................................. 6-17
Module Fault Handling .................................................................................................................................... 6-17
Monitoring ......................................................................................................................................................... 6-17
Maintaining Functional Safety ........................................................................................................................ 6-18

Input Module Calibration ......................................................................................................................... 6-18

Product Level Module and Firmware Updates ................................................................................... 6-18

Baselines ....................................................................................................................................................... 6-19

Modification Records ................................................................................................................................ 6-19

Decommissioning ............................................................................................................................................. 6-19

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