Troubleshooting – Bowflex TreadClimber 5000 User Manual

Page 37

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Owner’s Manual

33

Troubleshooting

Condition / Problem

Things to Check

Solution

Speed dependent grinding or

scraping noise in all modes

Belt alignment

Check walking belt alignment. Belt contact with metal

guides under treadle can make loud grinding sound. If

belts are misaligned, follow Belt Alignment procedure

in this manual.

Rollers or motor

Contact customer service for further assistance.

Hesitation or belt slipping when

walking on unit

Belt tension

If belt hesitates or slips when walking on unit, it may be

caused by either a loose walking belt or a loose drive

belt. To determine the cause, do the following test:

1. Stand beside TreadClimber

®

fitness machine and set

speed to 2 MPH.

2. Step on one treadle and attempt to stop movement.

If one belt stops but roller at rear and other belt

continue to turn, adjust walking belt tension.

If both belts stop but motor is still turning, the drive belt

tension should be adjusted.

Walking belt tension

Adjust walking belt tension at the front of the unit

using the 3/16 hex key on the adjustment bolts on

each side of each front roller. Tighten (turn clockwise)

each adjustment bolt in full turn increments. Be sure

to adjust both bolts on each roller the same amount

to keep belt alignment. After each adjustment, restart

unit and check to see if belt slippage has been

eliminated. Repeat if necessary. If slipping feel persists

after several adjustments, stop and refer to drive belt

checklist.

Drive belt

!

Disconnect power cord from machine

and wait 5 minutes to ensure no residual

power remains.

Turn unit on its side to expose its underside. Verify

motor is installed securely with shipping bolt removed:

- Motor bracket mounting tabs visible on underside of

machine

- Motor keeper in place

- Shipping bolt removed

Return machine to upright posiition. Remove left rear

plastic cover to expose “v” belt drive line and motor.

Check belt installation. The grooved side of the belt

should be in contact with the drive and motor pulleys;

the smooth side should be facing out.

Check motor tensioning assembly:

- Verify plastic bushings are not broken. If broken,

replace motor tension bolt kit.

- Verify bushings and spring are oriented correctly.

If belt is still loose, use a 1/2” wrench or socket to

tighten motor tension nut. Check belt tension after each

full turn. Belt should feel taut, but should still allow 1/8”

- 1/2” deflection when pressed at the mid point. DO

NOT OVER TIGHTEN.

Replace cover when finished.

“Tick” sound once per

revolution or scraping noise

from under treadle

Belt alignment

Belt seam may be contacting metal belt guide under

treadle. Slight adjustment of belt should alleviate

noise. Follow Belt Alignment procedure in this manual.

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