Tweco 1000 Merlin(Sept1999) User Manual

Page 21

Advertising
background image

Manual 0-2731

17

INSTALLATION PROCEDURES

PLASMA GAS

Fitting

SECONDARY

GAS Fitting

Plasma Gas

Hose

Unused Secondary

Air Hose

(End must be plugged)

A-02350

Plasma Air Supply Hose

(Customer Supplied)

Two-Stage

Air Filter

Barb Fitting

Secondary Gas

Hose From Gas

Cylinder

Figure 3-5 Gas Connections Using Shop Air and

High-Pressure Gas Cylinder

c. Connect the air supply hose (see note) to the

Air Line Filter input port (IN) barb fitting and
secure with a customer supplied hose clamp.

NOTE

The supply hose must be 1/4 inch (6.3 mm) mini-
mum inside diameter to provide adequate air flow.

D. Using Water Secondary

NOTES

Tap water should only be used as a secondary on
machine torches.

The tap water source does not need to be deionized,
but in water systems with extremely high mineral
content a water softener is recommended.

Tap water with high levels of particulate matter
must be filtered.

Tap water can be used instead of a secondary gas and is
connected to the Power Supply as follows:

1. The tap water source must be capable of delivering a

minimum water pressure of 50 - 100 psi (3.5 - 6.9 bar)
and flow of 9 gph (34 lph).

2. Connect the tap water supply hose to the input of a

Water Pressure Regulator.

3. Connect the output of the water regulator to the fitting

marked SECONDARY H2O (water) on the rear panel
of the Power Supply.

A-02351

Water Supply Hose

(Customer Supplied)

WATER

Secondary

Figure 3-6 Secondary Water Connection

3.06 Connecting Torch Leads To

System Without Optional
Remote Arc Starter

NOTE

For Systems using the Optional Remote Arc Starter
refer to Section 3.13 for connecting the Torch.

WARNING

Disconnect primary power at the source before as-
sembling or disassembling the power supply, torch
parts, or torch and leads assembly.

The Torch Leads must be properly installed to the Power
Supply for proper operation. Make all torch connections
to the Torch Bulkhead Panel per the following:

Advertising