Section 2: introduction, 01 scope of manual, 02 power supply general description – Tweco CE PAK Master 150XL Without Latch Circuit User Manual

Page 15: Section 2, Introduction -1

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Manual 0-2696

2-1

INTRODUCTION

SECTION 2:

INTRODUCTION

2.01 Scope of Manual

This manual contains descriptions, operating instructions
and basic maintenance procedures for the PAK Master

®

150XL Plasma Cutting Power Supply. Service of this
equipment is restricted to properly trained personnel;
unqualified personnel are strictly cautioned against at-
tempting repairs or adjustments not covered in this
manual, at the risk of voiding the Warranty.

Read this manual thoroughly. A complete understand-
ing of the characteristics and capabilities of this equip-
ment will assure the dependable operation for which it
was designed.

2.02 Power Supply General

Description

Power Supply is designed to cut most metals up to 1-1/2
inches (38 mm) using air, nitrogen, or argon/hydrogen
as the plasma gas. This system is also capable of satisfy-
ing many gouging applications. The Power Supply is
ideal for hand applications and can also be used in mecha-
nized applications.

The Power Supply provides 120 amp maximum output
current and includes all control circuitry, electrical and
gas inputs and outputs, pilot circuitry, torch leads recep-
tacle and a 20 ft (6.1 m) work cable with clamp.

The torch used with the Power Supply is available in the
following configurations:

• 70° or 90° Hand Torch Head (PCH)

• 180° Machine Torch Head (PCM) with 1-3/8 inch

(34 mm) diameter Mounting Tube with Rack and
Pinion Assembly

Machine torch systems with unshielded leads include a
Remote Hand ON/OFF Pendant; machine torches with
shielded leads include a CNC Interface Cable.

NOTES

The power supply can be ordered in various con-
figurations with various options factory installed.

Refer to the supplied Torch Instruction Manual for
more information on the Torch.

Refer to Section 2.04 for list of Power Supply Op-
tions and Accessories.

TM

TM

A-02072

Figure 2-1 Pak Master 150XL System

The Extra-Cool

TM

Coolant supplied with the Power Supply can

be used in ambient temperatures down to 10° F (-12° C). If the
ambient temperature will be below 10° F (-12° C) then Ultra-
Cool

TM

Coolant should be used. This coolant can be used in

areas where the ambient temperature drops to -27° F (-33° C).

A. Typical System

A typical system configuration will contain the follow-
ing:

• Power Supply

• 20 ft (6.1 m) Work Cable with Clamp

• Torch with Leads (torch type and leads length as

ordered)

• Torch Spare Parts Kit

• CNC Interface Cable or Remote Pendant Control

(depending on type of torch leads ordered)

• Standard Thermal Arc Coolant - 3 gallons (11.4 li-

ters)

NOTE

Refer to Section 2.04 for complete list of Power Sup-
ply Options and Accessories.

B. Requirements to Complete System

To complete the system, the user needs to provide the
following:

• Primary Input Power Cable

• Gas Supplies

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