Introduction thermal arc 161 s – Tweco 161 S Inverter Arc Welder User Manual

Page 15

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INTRODUCTION

THERMAL ARC 161 S

Manual 0-5199

2-1 Introduction

SECTION 2:

INTRODUCTION

2.01 How to Use This Manual

This Manual usually applies to the part numbers listed on

page i. To ensure safe operation, read the entire manual,

including the chapter on safety instructions and warnings.

Throughout this manual, the word WARNING, CAUTION

and NOTE may appear. Pay particular attention to the

information provided under these headings. These special

annotations are easily recognized as follows:

!

WARNING

Gives information regarding possible personal

injury. Warnings will be enclosed in a box such

as this.

CAUTION

Refers to possible equipment damage.

Cautions will be shown in bold type.

NOTE

Offers helpful information concerning certain

operating procedures. Notes will be shown

in italics

You will also notice icons from the safety section

appearing throughout the manual. These are to advise

you of specific types of hazards or cautions related to

the portion of information that follows. Some may have

multiple hazards that apply and would look something

like this:

2.02 Equipment Identification

The Power Source's identification number (specification

or part number), model, and serial number usually appear

on a nameplate attached to the machine. Equipment which

does not have a nameplate attached to the machine is

identified only by the specification or part number printed

on the shipping container. Record these numbers for

future reference.

2.03 Receipt of Equipment

When you receive the equipment, check it against the

invoice to make sure it is complete and inspect the

equipment for possible damage due to shipping. If there is

any damage, notify the carrier immediately to file a claim.

Furnish complete information concerning damage claims

or shipping errors to the location in your area listed in the

inside back cover of this manual. Include all equipment

identification numbers as described above along with a

full description of the parts in error.

2.04 Description

This compact inverter welding machine has infinitely

adjustable welding current from 10 to 160 amps. It uses

standard general purpose STICK (SMAW) 3/32” (2.5mm)

electrodes for light gauge work, generally less than

1/8” (3.2mm) thick and STICK (SMAW) 1/8” (3.2mm)

electrodes for heavier material. The unit also has a LIFT

TIG (GTAW) welding mode that offers stable TIG welding

characteristics when used with a suitable TIG torch and

shielding gas.

2.05 Transportation Methods

!

Disconnect input power

conductors from de-energized supply line before moving

the welding Power Source.
Lift Power Source with handle on top of case. Use

handcart or similar device of adequate capacity. If using

a fork lift vehicle, secure the Power Source on a proper

skid before transporting.

2.06 Duty Cycle

The rated duty cycle of a Welding Power Source, is the

percentage of a ten minute time period that it may be

operated at its rated output current without exceeding

the temperature limits of the insulation of the component

parts. To explain the 10 minute duty cycle period, suppose

a Welding Power Source is designed to operate with

a 30% duty cycle at 160 amperes and 26.4 volts. This

means that it has been designed and built to provide the

rated amperage (160A) for 3 minutes, i.e. arc welding

time, out of every 10 minute period (30% of 10 minutes

is 3 minutes). During the other 7 minutes of the 10

minute period the Welding Power Source must idle and

be allowed to cool.

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