Fabricator 251 – Tweco 251 Thermal Arc Fabricator User Manual

Page 43

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FABRICATOR 251

Manual No. 0-4847

4-5

OPERATION

Positive and Negative Welding Current Terminals

Refer back to Figure 4-1. Both terminals located at
the bottom of the unit are shown without the terminal
knob. Both knobs must be firmly secured before at-
tempting to weld.

Gun Polarity Lead

This lead selects the welding voltage polarity of the
electrode wire. Attach it to the positive welding termi-
nal (+) when using steel, stainless steel or aluminium
electrode wire . Attach the Gun Polarity Lead to the
negative welding terminal ( - ) when using gasless
flux cored electrode wire. If in doubt, consult the
manufacturer of the electrode wire for the correct
polarity. Also refer to section 3-15.

Positive and Negative Welding Terminal Knobs

Welding current flows from the Power Supply via
heavy duty terminals. It is essential, that these termi-
nal knobs are tight to achieve the necessary electrical
connection.

CAUTION

Loose welding terminal connections can cause
overheating and result in failure of the termi-
nals.

Gun Switch Receptacle

The Torch Trigger 4-pin receptacle is used to connect
the two wires from the torch gun to the Fabricator
251. Only pins 1 and 2 are used for this.

To make connections, align keyway, insert plug, and ro-
tate threaded collar fully clockwise.

1

2

Art # A-07171

Figure 4-3: Gun Switch Receptacle

Spool Gun Interface Amphenol Connector

The Spool Gun Interface 10 pin connector is used to
connect a spool gun to the Fabricator 251 (refer to
Figure 4-4 and Table 4-1).

A

B

C

D

J

I

E

F

G

H

Art # A-07181

Figure 4-4: Spool Gun 10 pin Receptacle

To make connections, align keyway, insert plug, and
rotate threaded collar fully clockwise. The socket in-
formation is included in the event the supplied cable
is not suitable and it is necessary to wire a plug or
cable to interface with the SPOOL GUN 10-pin recep-
tacle.

Socket Pin

Function

A

Not Used

B

Spool Gun Motor (-)

C

Spool Gun Motor (+)

D

Spool Gun Switch

E

Spool Gun Speed C.W.
Potentiometer

F

Spool Gun Speed Wiper
Potentiometer

G

Spool Gun Switch

H

Spool Gun Speed C.C.W.
Potentiometer

I

Not Used

J

Not Used

Table 4-1: 10-pin Receptacle Pin Functions

NOTE

When the SPOOL GUN is properly attached
and the trigger is depressed, the system au-
tomatically disables the internal wire feed and
gas control and selects the SPOOL GUN feeder
and gas control.

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