08 stitch welding operation, 09 spot welding operation, Spot welding nozzles – Tweco 251 Thermal Arc Fabricator User Manual

Page 51: Fabricator 251

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FABRICATOR 251

Manual No. 0-4847

4-13

OPERATION

4.08 Stitch Welding Operation

Welding consumable costs can be reduced by replacing a continuous weld bead with the Stitch weld bead. It will
also reduce heat distortion in thin plate.

Coarse & Fine Voltage Selector Switches and Wire Speed Control

Set these controls to obtain the desired welding conditions for the wire and material being welded.

Mode Selector Switch

Set the WELD MODE switch to STITCH.

WELD (Spot/Stitch) Time

Adjust the WELD (Spot/Stitch)control knob for the desired weld or ‘ON’ time while stitch welding.

Dwell Time

Adjust the DWELL (Stitch) control knob for the desired interval or ‘OFF’ time while stitch welding.

SPOT WELDING NOZZLES

TYPE

NO.4 400 AMP

24A-62-FAS
1240-1520 (5/8"
Bore)
24A-75-FAS
1240-1530 (3/4"
Bore)

Flat Arc Spot

24A-100-FAS
1240-1550
(1" Bore)

Inside Corner Arc Spot

24A-75-IAS
1240-1531
(3/4” Bore)

Outside Corner Arc Spot

24A-75-IAS
1240-1532
(3/4” Bore)

Automotive Stud Nozzle

N/A

4.09 Spot Welding Operation

Fit an optional spot welding nozzle to the MIG gun
for consistent spot welding operations. Refer to the
Spot Welding Nozzle table. The Fabricator 251 will
operate effectively using .030” (0.8mm) electrode
wire when spot welding. Penetration depth is limited
when using .024”(0.6mm) electrode wire for spot
welding. Set the controls as follows for spot welding:

Coarse & Fine Voltage Selector Switches and

Wirespeed Control

Select higher Voltage Selector switch positions and
set the Wirespeed Control between 354 to 590 ipm
(9 to 15 m/min) for maximum penetration.

Mode Selector Switch

Set the WELD MODE switch to SPOT.

Spot Time

Adjust the WELD (Spot/Stitch) control knob for the
desired weld or ‘ON’ time for spot welding.

Dwell Time

The

DWELL (Stitch) control knob has no affect in

this mode of operation.

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