Quick fixed automation direct plug torches, 02 disassembly, 03 water-cooled torch assembly – Tweco QFW600 User Manual

Page 11

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quick fixed automation direct plug torches

3-7

SM-QFDP

inStAllAtion AnD oPeRAtion

14. If the torch being installed is a water-cooled QFW

series, refer to Section 4 for further instructions on

water supply requirements.

15. Trim the conduit extending from the front of the

conductor tube assembly by following the steps

below:

Method “A” – using a tape measure or scale, mark

and cut the conduit to the cut length noted in the

table below. Refer to Figure 5 — Method “A”.

Method “b” – the diffusers have a machined

groove around the outer diameter. Position the

diffuser as shown in Figure 5 — Method “b” and

mark and cut the conduit.

Conductor Tube Assembly

Cut Length “A”

QtR66 Series (For use with QFA)

1-5/16”

(33,32mm)

QtRW63 Series (For use with QFA) 15/16”

(23,80mm)

QtRW64 Series (For use with QFA) 1/4” (6,35mm)

QtRW66 Series (For use with QFA) 5/16”

(7,92mm)

A

Figure 5: Conduit Cut Length

METHOD “A”

METHOD “B”

CUT LINE

16. After trimming to length, radius and remove any

obstructions from the end of the conduit.

17. Re-install the diffuser, tip and nozzle into the conductor

tube assembly.

18. install the rear connector plug into the feeder.
19. the torch assembly is furnished with a purge hose

than can be used to supply inert gas and or anti-spatter

through the torch block and conductor tube assembly.

to use this purge hose, remove the plastic plug and

connect accordingly.

20. the torch is now ready to place into operation.

3.02 Disassembly

1. to disassemble the torch assembly, reverse the steps

noted in Section 3.

3.03 Water-Cooled Torch Assembly

The water-cooled torch assemblies incorporate water

shut-off valves allowing the conductor tube to be removed

without shutting off the water supply. This reduces the

chance of introducing moisture into the conductor tube

and conduit. Refer to Figure 6 showing the water shut-off

valves on the QFW series torch assembly.

VALVE

SPRING

WATER

PLUG

Figure 6: QFW 600 Check Valves

1. A water supply providing not less than 3/4 gallons/

minute (2.84 liters/minute) water flow must be

used during operation. The water supply should be

installed to run when the power source is turned “on”

if possible.

2. Connect the water hose labeled “Water-In” on the torch

assembly to the “Water-Out” of the water supply.

3. Connect the water hose labeled “Water-Out” on

the torch assembly to the “Water-In” of the water

supply.

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