Lubrication procedure, Hinge adjustment instructions, Vacuum leak test procedure – Cleveland Range KEL-25-T User Manual

Page 23: Repairing leaks in steam jacketed kettle fittings, Trunnion housing, worm screw and tilt gear, Kettle trunnions

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LUBRICATION PROCEDURE

Lubricate the following parts every three months to

insure smooth operation and reduce wear.

TRUNNION

HOUSING,
WORM SCREW
AND TILT GEAR

These parts are

accessed through the
top cover of the
console.

Apply grease to gear
teeth. Check for

excessive play and adjust with adjusting screw located
on top of cross bar.

KETTLE
TRUNNIONS

On the left hand side of

the kettle there are two
grease nipples on the
top back portion of the
trunnion housing. On the
right hand side of the
kettle you must remove
the console cover to
access the two grease
nipples.

Trunnion Housing

Grease Nipple

Adjusting

Screw

Worm
Screw and
Tilt
Gear

Cross

Bar

HINGE ADJUSTMENT
INSTRUCTIONS

1.

Insert 3/8" Allen wrench.

2.

Turn clockwise to relieve tension on spring.

3.

While tension is released remove one of the two
slotted screws.

4.

To prevent Allen wrench from springing back
abruptly while the second slotted screw is removed,
insert a pin (approximately 1/8") in the hole where
the first slotted screw was removed from.

5.

Remove second slotted screw.

6.

While holding Allen wrench remove pin.

7.

Turn Allen wrench clockwise to tighten or
counter-clockwise to loosen tension to produce
desired effect.

8.

Re-insert pin in one of the two holes.

9.

Tighten one slotted screw in the other hole (it
may be necessary to turn Allen wrench slightly to
align holes).

10.

Remove pin and repeat step number 9 for other
slotted screw.

3/8" Allen wrench

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe (Remove bottom cover).

B. Pressure Relief Valve. C.

Pressure Gauge.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused

disconnect switch.

3. Spread Bubble Type Leak Detector over

suspected are and watch closely for bubbles.

4. Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1.

Water Level Probe

Remove, clean threads, apply teflon thread sealant and reinstall.

2.

Pressure Relief Valve

A/ Inspect for signs of leaks. Replace if required.

B/ Remove, clean threads, apply teflon thread sealant and reinstall.

3.

Pressure Gauge

A/ Inspect face of gauge. If it contains moisture on the inside of face replace.

B/ Remove, clean threads, apply teflon thread sealant and reinstall.

PRESSURE

GAUGE

WATER LEVEL
PROBE

PRESSURE

RELIEF

VALVE

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