AERCO BMK 2.0 LN October 2012 User Manual

Page 4

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GF-123

Benchmark 2.0LN Boiler

OMM-0046_0F

Installation, Operation & Maintenance Manual


Page 4 of 172

AERCO International Inc.● 100 Oritani Dr. ● Blauvelt, NY 10913. ● Ph: 800-526-0288 PR1 10/17/12

2.12 COMBUSTION AIR ........................................................................................................................ 30

2.12.1 Combustion Air From Outside the Building ......................................................................... 30

2.12.2 Combustion Air From Inside The Building .......................................................................... 30

2.12.3 Sealed Combustion ............................................................................................................. 30

2.12.4 Temporary Combustion Air Filtering During Construction .................................................. 30

2.13 BENCHMARK PUMP RELAY OPTION.......................................................................................... 31

CHAPTER 3.

CONTROL PANEL OPERATION ................................................................................... 33

3.1 INTRODUCTION .............................................................................................................................. 33

3.2 CONTROL PANEL DESCRIPTION .................................................................................................. 33

3.3 CONTROL PANEL MENUS ............................................................................................................. 36

3.3.1 Menu Processing Procedure ................................................................................................. 37

3.4 OPERATING MENU ......................................................................................................................... 38

3.5 SETUP MENU .................................................................................................................................. 39

3.6 CONFIGURATION MENU ................................................................................................................ 40

3.7 TUNING MENU ................................................................................................................................ 41

3.8 COMBUSTION CAL MENU .............................................................................................................. 42

3.9 START SEQUENCE ......................................................................................................................... 44

3.10 START/STOP LEVELS .................................................................................................................. 47

CHAPTER 4.

INITIAL START-UP......................................................................................................... 49

4.1 INITIAL START-UP REQUIREMENTS ............................................................................................ 49

4.2 TOOLS AND INSTRUMENTATION FOR COMBUSTION CALIBRATION ...................................... 49

4.2.1 Required Tools & Instrumentation ........................................................................................ 50

4.2.2 Installing Gas Supply Manometer ......................................................................................... 50

4.2.3 Accessing the Analyzer Probe Port ...................................................................................... 51

4.3 RSI REGULATOR SAFE TEST ........................................................................................................ 51

4.4 nATURAL GAS COMBUSTION CALIBRATION .............................................................................. 53

4.5 PROPANE COMBUSTION CALIBRATION ..................................................................................... 58

4.6 UNIT REASSEMBLY ........................................................................................................................ 62

4.7 OVER-TEMPERATURE LIMIT SWITCHES ..................................................................................... 62

4.7.1 Digital Alarm Switch Checks and Adjustments ..................................................................... 63

CHAPTER 5.

MODE OF OPERATION ................................................................................................. 67

5.1 INTRODUCTION .............................................................................................................................. 67

5.2 INDOOR/OUTDOOR RESET MODE ............................................................................................... 67

5.2.1 Reset Ratio ........................................................................................................................... 67

5.2.2 Building Reference Temperature .......................................................................................... 67

5.2.3 Outdoor Air Temperature Sensor Installation ....................................................................... 67

5.2.4 Indoor/ Outdoor Startup ........................................................................................................ 67

5.3 CONSTANT SETPOINT MODE ....................................................................................................... 68

5.3.1 Setting the Setpoint ............................................................................................................... 68

5.4 REMOTE SETPOINT MODES ......................................................................................................... 69

5.4.1 Remote Setpoint Field Wiring ............................................................................................... 69

5.4.2 Remote Setpoint Startup ....................................................................................................... 70



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