Replacement parts, Heating component functions, Optional furnace control board connections – Reznor R6GI Unit Installation Manual User Manual

Page 25: Connections, Table, Table 9, To determine fault condition

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25

Table 10

Table 9

REPLACEMENT PARTS

Replacement parts are available through all Nordyne
distributors. Please have the complete model and serial
number of the unit when ordering replacement parts.

Electrical:

• Blower Control Boards

• Pressure Switches

• Compressors

• Reactor

• Contactors

• Relays

• Gas Valves

• Temperature Limit Switches

• Ignition Control Boards

• Thermistors

• Ignitors/Flame Sensors

• Thermostats

• Inverters

• Transformers

Motors:

• Blower Motor
• Fan Motor
• Inducer Blower Motor

Components:

• Blower Assembly

• Electronic Expansion Valves

• Burner Manifold

• Fan Grille

• Burners/Orifices

• Filter/Driers

• Cabinet Panels

• Gaskets

• Coil

• Heat Exchanger

Table 9. Furnace Control Board Fault Conditions

DIAGNOSTIC

DESCRIPTION

GREEN

LED

RED

LED

VARIABLE

SPEED

FURNACES

Control Fault (No Power)

Off

Off

Normal Operation

On

On

Motor Fault

On

Flash

Communications Fault

Flash

Flash

DIAGNOSTIC DESCRIPTION

GREEN LED

RED LED

Control Fault (No Power)

Off

Off

L1/Neutral Polarity Fault

Flash

Flash

1 Hour Lockout

Alternating Flash

Normal Operation

On

On

Pressure Switch Closed Fault

On

Flash

Pressure Switch Open Fault

Flash

On

Open Limit Switch Fault

Flash

Off

Motor Fault

On

Off

DIAGNOSTIC DESCRIPTION

YELLOW LED

Low Flame Sensor Signal

Continuous Flash

Flame Present

On

Table 10. Motor Control Board Fault ConditionS

HEATING COMPONENT FUNCTIONS

Flame Roll-Out Control - The flame roll-out control acts to
verify that the burner flame is being drawn into the heat
exchanger tubes. If the burner flame is not being drawn
into the heat exchanger tubes, the roll-out control will
open within several seconds and the integrated control
diagnostic light will flash one time. The circulating air
blower will continue to operate while the flame roll-out
control is open. See

Figure 16 (page 33)

.

Flame Sensor - The flame sensor acts to prove that flame
has carried over from the ignitor to the left-most burner. If
no flame is sensed, the unit will be shut down automatically.

Dual Pressure Switch - The dual pressure switch verifies
that the inducer motor is drawing the combustion gases
through the heat exchanger tubes and venting the
gases through the vent system for both high and low fire
conditions.

Gas Valve - The gas valve controls the flow of gas to the
burners in both low and high fire. When the gas valve is
energized it automatically opens and regulates the gas
pressure in the manifold.

Over-Temperature Limit Control - The over-temperature
limit control prevents the air temperature leaving the unit
from exceeding the maximum outlet air temperature. If the
limit opens, the integrated control diagnostic will flash one
time. The circulating air blower will continue to operate
while the over-temperature limit control is open.

OPTIONAL FURNACE CONTROL BOARD

CONNECTIONS

Electronic Air Cleaner - The furnace control board provides
output terminals for an optional electronic air cleaner
(EAC) that can be installed in the return air duct of your
system. THE EAC output is energized any time the HEAT
or COOL blower speed is energized. Control ratings are
1.0 Amp. @ 240 VAC. Output connections are made via
board terminals labeled EAC and NEUTRAL.

Humidifier - The furnace control board provides output
terminals for an optional humidifier (HUM) that can be
installed on your system. The HUM output is energized
any time the furnace inducer motor is energized. Control
ratings are 1.0 Amp. @ 240 VAC. Output connections are
made via board terminals labeled HUM and NEUTRAL.

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